107results about How to "High nitriding efficiency" patented technology

This invention relates to an oriented silicon steel and its processing method and equipment. It comprises of 0.035~0.060% of C, 2.5~3.5% of Si, 0.08~1.8% of Mn, 0.005~0.010% of S, 0.015~0.035% of Al, 0.0050~0.0090% of N, 0.01~0.15% of Sn, 0.010~0.030% of P and 0.05~0.12% of Cu, with the rest iron. The processing method includes: a) smelting; b) hot rolling. Billets are heated to 1100~1200 deg.C and rolling temperature is lower than 1200 deg.C with a finishing temperature of above 850 deg.C and a coiling temperature of below 650 deg.C; c) normalizing. Hot-rolled boards are normalizing annealed at 1050~1180 deg.C for 1~20 seconds and 850~950 deg.C for 30~200 seconds and then cooled quickly; d) cold rolling. Boards are rolled to product thickness by one-off cold rolling or repetitious cold rolling with intermediate annealing; e) nitriding, decarbonization and high-temperature and hot-leveling annealing with boards coated with high-temperature annealing isolation agents mainly made of MgO.

The invention discloses a glass-film-free oriented silicon steel manufacture method. The method comprises the following steps of: (1) smelting; (2) hot rolling and normalizing; (3) cold rolling; (4) decarburization and nitriding, wherein a cold-rolled sheet is subjected to decarburization annealing treatment in wet N2+H2 protective gas at 800 to 860 DEG C, and oxidation energy is controlled within 0.16 to 0.40; carbon in the steel sheet can be reduced to below 30ppm by the decarburization annealing treatment while an oxide layer mainly containing SiO2 is formed on the surface of the steel sheet, and the single-side oxygen content of the steel sheet is controlled to below 0.7g/m<2>; and continuous nitriding treatment is carried out on the steel sheet in ammonia-contained N2+H2 protective gas with oxidation energy of 0.05 to 0.15 to control the nitrogen content of the steel sheet within 180ppm to 280ppm; (5) application of an isolation agent; (6) high-temperature annealing and temperature rising and maintenance, wherein the steel sheet is heated to 1150 to 1250 DEG C in dry N2+H2 mixed atmosphere containing 50% to 90% of N2 and H2, is maintained at the 1150 to 1250 DEG C in pure hydrogen atmosphere for above 15 hours; and (7) coating of an insulation coating, stretching, leveling and annealing, thus obtaining the grain-oriented silicon steel product with an excellent magnetic property.

The invention relates to a surface treatment method and particularly relates to a low-temperature rapid ion nitriding method of austenitic stainless steel. According to the method disclosed by the invention, a thicker ion nitriding layer can be obtained by changing gas pressure in an ion nitriding furnace and performing heat preservation for a period of time at the ion nitriding temperature of 350-370 DEG C. The preparation method comprises the following steps of: firstly removing oil stains on the austenitic stainless steel, performing pre-grinding treatment on a test sample, and then performing ultrasonic cleaning and drying in an organic solvent; then placing the well prepared test sample into a vacuum chamber of an ion nitriding device, performing vacuum-pumping operation to the required vacuum degree, and then introducing hydrogen to perform ion bombard cleaning; and finally adjusting ion nitriding pressure and heat preservation time during the low-temperature ion nitriding process to obtain the thicker nitriding layer so as to solve the problems of thin ion nitriding layer and poor wear resistance under low-temperature conditions. By using the method disclosed by the invention to perform ion nitriding and respectively perform heat preservation for 4h, 6h and 8h, the maximum thickness of the nitriding layer can respectively achieve 22.2 mu m, 29.6 mu m and 51.7 mu m.

The invention discloses a method for producing high magnetic induction grain-oriented silicon steel by low temperature heating, which comprises the following steps: heating a grain-oriented silicon steel plate blank produced by a common process; performing hot rolling; annealing or normalizing the hot-rolled plate, performing one-pass cold rolling with heavy reduction rate, and rolling the plate into the thickness approximate to that of a finished product; decarburizing in wet atmosphere; nitriding and coating a parting agent; and finally performing high temperature annealing. The method is characterized in that: the heating temperature for the plate blank is controlled to below 1,280 DEG C; before the nitriding, the decarburized plate is subjected to 1.5 to 3 percent critical deformation cold rolling to damage a SiO2 film under the condition of no lubrication; and the parting agent is Al2O3 fine particles with the size less than 10 mu m, and 5 to 30 weight percent of TiO2 is added into the Al2O3 fine particles. The method solves the problem that the SiO2 film is formed on the surface of the decarburized plate to barrier the nitriding; and a glass film underlayer with good performance is obtained simultaneously.

The invention discloses a preparation method of SrTaO2N oxynitride nanopowder, the preparation method comprises the following steps: S1, dissolving an alkaline earth metal salt, a tantalum salt and anitrogen source I in an alcohol, and drying after ball milling to obtain a mixed precursor; and S2, putting the mixed precursor obtained in the step S1 and a nitrogen source II in a reaction vessel and calcining in a protective atmosphere to obtain the SrTaO2N oxynitride nanopowder; the mixed precursor is spaced apart from the nitrogen source II. The product prepared by the preparation method hashigh purity and good dielectric properties.

Disclosed is an induction heating nitriding method for oriented silicon steel. The method comprises the steps that smelting and continuous casting are carried out, then a casting blank is heated, andthen subjected to hot rolling, normalizing, cold rolling and decarburization; and in an induction nitriding furnace, two stages of nitriding treatment are carried out: natural cooling to room temperature under dry N2 atmosphere, applying isolating agent, and high temperature purification annealing for standby use. Nitrides obtained by the nitriding method are numerous and evenly distributed, and the depth of a nitriding layer can reach the central part of the steel plate thickness, AlN particles on the central part of the steel plate thickness reach 1-1.5 per square micron, and the final magnetic performance is stable, and the deviation is small, that is, the fluctuation between batches does not exceed 0.02 T; at the same time, the consumption of ammonia gas is reduced by not less than 40%, and the operation is simple, the implementation is easy, and mass production is easy to realize.

The invention provides an ionic nitriding technology assisted by an arc electron source. The ionic nitriding technology assisted by the arc electron source comprises the steps that S1, vacuumizing iscarried out; S2, preheating is carried out; S3, mechanical corrosion is carried out, specifically, argon is pumped to keep vacuum of 0.1-1Pa, the temperature is 200-600 DEG C, a bias voltage is applied between a workpiece and a cavity body, meanwhile, a furnace inner arc electron source is started, a main power supply current is 40-150 A, and arc discharge plasma is generated; an auxiliary anode electrode power supply is turned on, a current is 10-100 A, an electron current in the arc discharge plasma is led to enter a nitriding chamber space, and ironic bombardment mechanical corrosion is carried out on the workpiece for 5-30mins; S4, nitriding is carried out, the furnace inner temperature is kept 200-600 DEG C, the argon and nitrogen are pumped, the vacuum degree is kept at 0.1-1Pa, a voltage is applied between the workpiece and the cavity by a direct current bias voltage power supply, the arc electron source main power supply is turned on, the current is 40-150 A, and the arc discharge plasma is generated; the auxiliary anode electrode power supply is turned on, the current is 10-100A, the electron current of the arc discharge plasma is led to enter the nitriding chamber space,and ironic nitriding is carried out for 0.5-6 hours; and S5, cooling is carried out below 250 DEG C. According to the ionic nitriding technology assisted by the arc electron source, a glow discharge plasma can be enhanced, the reactivity is improved, time is shortened, and gas and energy consumption are reduced.

Provided is a preparation method of a low-oxygen vanadium-nitrogen alloy. According to the method, powder-like vanadium compound and carbonaceous powder are added into a vacuum induction heating furnace according to a certain proportion to be subjected to a carbonization reaction; then a forming agent and wet milling media are mixed and added into a wet mill to be subjected to wet milling treatment, and then spraying drying is performed so that vanadium carbide particles can be manufactured; then a forming agent desorption process, a pre-sintering process and a nitriding process are sequentially performed in a vacuum dewaxing and sintering integrated furnace; and finally the low-oxygen vanadium-nitrogen alloy is made. By adopting the preparation method of the low-oxygen vanadium-nitrogen alloy, temperatures of the carbonization reaction and a nitridation reaction can be effectively lowered, and the oxygen content of the finished vanadium-nitrogen alloy is substantially lowered.

The invention discloses a gas soft nitriding process for a stainless steel part. According to the gas soft nitriding process for the stainless steel part, a nitriding carburized layer of gas nitrocarburizing of the stainless steel part is uniform; the consumption of gas raw materials is low; the single charging quantity is large; the nitriding efficiency is high; the nitriding time is short; and meanwhile, the advantages that pollution to the environment is little, corrosion of the production process to equipment is little, and product quality performance is high are achieved.

The invention belongs to the technical field of metal surface treatment, and relates to a large-deformation enhanced rapid ion nitriding method. The large-deformation enhanced rapid ion nitriding method comprises the specific steps that original steel is machined and cut into a plate shape; plate-shaped to-be-nitrided steel is subjected to solution treatment; solid-solution-state to-be-nitrided steel is placed in a cold rolling machine to be subjected to cold rolling treatment; and the large-plastic-deformation to-be-nitrided steel obtained after cold rolling treatment is machined and cut intoa sample, and then ion nitriding treatment is conducted. According to the method, the large plastic deformation treatment is conducted before ion nitriding, the dislocation density in a microstructure is obviously increased, grains are obviously refined, in the nitriding process, a rapid diffusion channel is provided for nitrogen atoms through high-density dislocation and other defects, the ion nitriding efficiency is obviously improved, and the thickness of a nitriding layer is improved; and under the situation that the same nitriding layer depth is obtained, the nitriding time can be greatly shortened, accordingly, the energy is saved, and the production cost is reduced.

An electric pulse-assisted nitriding method of austenitic stainless steel comprises the following steps: preparing a nitriding medium, uniformly mixing wood chips, urea, sodium carbonate and ammonium chloride according to a mass ratio of 10:6:3:1; turning on a heat treatment furnace power supply to increase the temperature in the furnace to 500-700 DEG C, performing heat preservation for 1 hour, then performing electric pulse treatment for 10 minutes with pulse parameters of 6.5-9 KV of voltage and 7-10 Hz of frequency, stopping electric pulse, waiting for 50 minutes, then performing electric pulse treatment for 10 minutes with the same parameters, and repeating the above treatment for more than four times. The method of the invention improves the nitriding efficiency, shortens the nitriding time, and greatly reduces the energy consumption.

The invention provides a rapid nitriding process, and belongs to the technical field of heat treatment. The rapid nitriding process includes: a step A that an electrolyte is added to an electrolysis container, the electrolysis container is then sealed, an electric heating device is arranged on the side portion of the electrolysis container, and a natural gas heating device is arranged at the bottom of the electrolysis container; a step B that external ammonia gas is sent to a gas outlet pipe through a valve, the whole electrolysis container and a whole nitrogenation oven are filled with the ammonia gas in a circulating mode, and then the valve is closed; a step C that a controller controls the natural gas heating device to heat the electrolyte to the boiling point, and then the controller drives an electrolysis rod to work and conduct electrolysis; a step D that the controller controls the natural gas heating device and the electric heating device to conduct alternative heating so that the concentration of nitrogen atoms can be increased; and a step E that an air blower is started so that the ammonia gas and the generated nitrogen atoms can be mixed in water vapor and unceasingly sent to the nitrogenation oven, and closed type circulation is achieved through cooperation of the gas outlet pipe and a gas inlet pipe. Thus, the nitrogen atoms in the nitrogenation oven can be unceasingly supplemented, the nitridation time can be shortened by half, and the defect that the cost is high due to the fact that ammonia gas is unceasingly conveyed in the conventional process is overcome.

The invention relates to a method for smelting COST-FB2 steel through gas-phase nitriding under a negative pressure condition. The method comprises the following steps that firstly carbon deep deoxidation is performed under the condition of high vacuum degree, deoxidation is completed after the surface of molten steel is stable and bubbles do not rush out any longer; then an alloy element for promoting nitrogen dissolution is added and completely molten, and then gas-phase nitriding is started; during gas-phase nitriding, nitriding pressure during gas-phase nitriding is calculated by using thermodynamic calculation software Factsage, the molten steel temperature is accurately controlled, and the nitriding time is calculated and determined through the surface area of the molten steel, the volume of the molten steel and the nitrogen balance content; when gas-phase nitriding is about to be completed, the alloy element boron and the volatile manganese are added, then through argon filling,pressurization is performed until the high pressure is reached, pressurization casting is performed under the condition that the nitrogen partial pressure is kept unchanged, the under-pressure stateis kept in the solidification process, vacuum breaking is performed after complete solidification, and a COST-FB2 steel cast ingot which has the content of N being 0.015%-0.03% and the content of O being less than or equal to 0.0035%, is uniform in component and compact in structure is prepared.

The present invention is surface treatment process for cylinder jacket of steel, and belongs to the field of diesel engine accessory making technology. The surface treatment process for cylinder jacket of steel features the soft gas nitridizing process or carbonitriding process. The present invention has reasonable design, and is smart, simple and feasible. The present invention can form one nitride layer with thickness of 0.1-0.4 mm, hardness up to HV600-700, and capacity of raising the mechanical performance and wear resistance of the cylinder jacket, increasing its service life and raising the piston ring matching performance.

The invention discloses a vanadium nitride and ferrovanadium nitride alloy reinforcing agent and a preparing method and application thereof, and belongs to the field of special alloy materials. The reinforcing agent comprises 23%-66% of Si, 0.1%-17.5% of Mn, 11%-37% of N, 0%-9.6% of Ti, 0%-7.3% of Cr, 0.03%-5.6% of Al, 0.1%-1.9% of C, smaller than or equal to 0.10% of P, smaller than or equal to 0.15% of S and the balance Fe and impurities. Nitrogen fixation alloy elements such as the element Si and the element Mn are preferably selected, and nitride is formed by the N and the nitrogen fixation alloy elements. Preferable selection of the nitrogen fixation alloy elements mainly has the following beneficial effects that the combination rate of the nitrogen fixation alloy elements and the N is high; secondly, the nitrogen fixation alloy elements are beneficial to and harmless to molten steel; and thirdly, the thermodynamics environment of molten steel deoxidization, desulfuration vanadium nitride optimization and vanadium nitride iron microalloying is facilitated, more nitrogen ions can be cured, and the utilization rate of the alloy elements is greatly increased.

The invention discloses a QPQ salt bath nitriding optimization treatment method through laser shock peening. The QPQ salt bath nitriding optimization treatment method comprises the following steps that shock peening treatment is conducted on a workpiece by using a laser device to enable the surface of the workpiece to be dislocated; the workpiece is deoiled, cleaned and dried; the workpiece is putinto a preheating furnace for preheating; the workpiece is put into a direct-current electric field salt bath nitriding furnace, wherein the temperature in the furnace is 500-580 DEG C; the temperature is reduced to 400-450 DEG C for oxidation treatment, and the workpiece is taken out to be cleaned so as to remove CN<-> or CNO<->; the surface of the workpiece is polished; the workpiece is put into the direct-current electric field salt bath nitriding furnace, oxidation treatment is conducted on the workpiece again at the temperature of 300-400 DEG C, and the workpiece is cleaned to remove CN<-> or CNO<->; drying is conducted; and oil immersion is conducted. Compared with the prior art, the QPQ salt bath nitriding optimization treatment method has the advantages that the nitriding efficiency and the nitriding layer thickness are improved, and energy conservation and high efficiency are realized. The invention further provides a QPQ salt bath nitriding optimization treatment device.

The invention relates to a laser treatment method for raising stress corrosion resistance and abrasive resistance of nuclear power 690 alloy. According to the invention, a continuous laser thermal source with the wavelength of 800-1070nm is adopted to carry out a melting treatment on the cylindrical surface of a 690 alloy heat-transfer pipe while a nitrogen-assisted nitriding treatment is carried out. Laser power is 300-1000 W; laser scanning linear velocity is 200-800 mm/min; spot diameter is 0.5-3 mm; and overlap rate is 20-60%. When the nitrogen-assisted nitriding treatment is carried out while laser melting of the cylindrical surface of the 690 alloy pipe, flow rate of nitrogen is 20-30L/min; the distance from a nitrogen nozzle to the surface of the heat-transfer pipe is 5-12 mm; nitrogen pressure at an nozzle outlet is 0.5-1 MPa; and argon with auxiliary flow rate of 20-30L/min in a bore of the 690 heat-transfer pipe is used to protect the surface of the bore and cool the pipe wall. Laser melting is adopted and nitrogen is blown to a melting zone to carry out the nitriding treatment on the surface of the 690 alloy heat-transfer pipe. Thus, a compact nitriding layer with the thickness of 20-100 microns is obtained, so as to raise stress corrosion resistance and abrasive resistance.

The invention belongs to the technical field of metal surface treatment, relates to a high-performance low-temperature efficient ion composite nitriding surface modification method for austenitic stainless steel, and aims to solve the problems that CrN can be separated out through high-temperature ion nitriding, solid solution chromium is reduced, and the corrosion resistance of the austenitic stainless steel is reduced. The diffusion speed of active atoms at low temperature is low, so that the nitriding efficiency is low. The method comprises the following steps: cutting original austenitic stainless steel into a sample; grinding the sample, ultrasonically cleaning the sample in an organic solvent, and drying the sample; the sample is put into a vacuum nitriding furnace, and TC4 wires are added around the sample for ion composite nitriding treatment. According to the low-temperature ion composite permeation surface modification method, CrN is prevented from being formed, and the excellent corrosion resistance of the austenitic stainless steel is kept; an S phase and a Ti2N phase are formed on the surface of the austenitic stainless steel, so that the surface hardness of the austenitic stainless steel is greatly improved; and meanwhile, the ion nitriding efficiency is remarkably improved.