The integrally-formed insulating PTC heater comprises PTC
chip sets,
electrode plate sets and insulating heat conduction materials, the multiple PTC
chip sets are fixedly arranged between the
electrode plate sets, each
electrode plate set is composed of two first electrode plates, electrode interfaces are formed in the ends of the first electrode plates, the electrode interfaces of the first electrode plates are arranged in a staggered mode, and the insulating heat conduction materials are arranged in the electrode interfaces of the first electrode plates. The electrode plate is coated with an insulating heat-conducting material, and the insulating heat-conducting material is provided with an electrode port corresponding to the
electrode interface; according to the integrally-formed insulating PTC heater, the structure of the heater is redesigned, a traditional
polyimide film is omitted, the insulating heat conduction material is arranged so that the heating PTC heating piece can make direct contact with the insulating heat conduction material, traditional aluminum
pipe heat conduction is replaced,
heat effect conduction is greatly improved, safety is greatly improved, and the service life of the heater is prolonged. And the cost of a large amount of aluminum materials is saved, the weight of the PTC heater is reduced, the economic benefit is high, and the application field is wide.