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65results about How to "Increase pickling speed" patented technology

A kind of production method of pickling-reducing steel

InactiveCN102266868AImprove surface quality and labor productivityReduce generationRoll mill control devicesMetal rolling arrangementsMicrostructureReaction curve
The invention relates to a production method for pickling steel with reduced acid and belongs to the technical field of metal rolling. The technical scheme is that: a FeO eutectoid reaction curve in a scale microstructure in the hot rolling process of target steel is formed; a rolling process is controlled, optimized and adjusted according to the FeO eutectoid reaction curve in the scale microstructure in the hot rolling process of the target steel; and the scale microstructure is changed, the generation of Fe2O3 which is difficult to pickle is reduced, the pickling speed is improved in the pickling process, and acid consumption of each ton of steel is reduced to pickle steel with acid. The invention has the advantages that: the scale is well controlled in the hot rolling process, and thesurface quality of a hot rolled strip coil and labor productivity are greatly improved; and the scale microstructure is changed, the generation of Fe2O3 which is difficult to pickle is reduced, the pickling speed is improved by 10 percent in the subsequent pickling process, and the acid consumption of each ton of steel is reduced by 7.5 percent. The pressure of excessive waste acid emission on the environment is greatly lightened, and the method has the advantages of energy conservation, emission reduction and great social benefit.
Owner:HBIS COMPANY LIMITED HANDAN BRANCH COMPANY

Improved hot galvanizing method of iron handicraft or furniture

The invention relates to an improved hot galvanizing method of an iron handicraft or furniture. The method comprises the following steps: (1) uncoiling and degreasing a workpiece; (2) removing dust; (3) washing; (4) assisting plating; (5) baking; (6) galvanizing by dipping; (7) settling; (8) passivating; (9) cooling. In the method, a degreasant is changed into acidity and is composed of a sulfuric acid solution, OP-10 and di-o-tolyl-thiourea. Thus, a washing procedure can be saved; a water resource and the degreasant can be saved; the workpiece does not generate an over-cleaning phenomenon; a pickling solution is composed of a hydrochloric acid solution, phosphoric acid, alkylphenol ethoxylates, lauryl sodium sulfate and ethylenediamine tetraacetic acid, so that the pickling speed is improved, formation of acid mist and use of a complexing agent can be restricted, reduction of cadmia in galvanizing zinc is facilitated, the malleability of a zinc coating on the surface of the work-piece is improved, proper temperature and event are adopted in the subsequent galvanizing by dipping, and the thickness and the stability of the zinc coating at the surface of the workpiece are ensured. Thus, the improved hot galvanizing method is a method which is simple and convenient for operation and good in galvanized effect.
Owner:TIANJIN BIAODIAN METAL HANDICRAFT CO LTD

Production process of super long brass condenser pipe

The invention relates to a production process of a super long brass condenser pipe, comprising the following steps of: preheating a cast ingot, peeling and extruding, scale sawing, straightening, forced circulation acid washing, cold rolling, induction continuous annealing, vertical rolling, secondary series stretching, scale sawing, intermediate annealing with protective atmosphere, multi-pass chain type stretching, finishing, cleaning, finished product annealing with protective atmosphere and packaging. According to the production process disclosed by the invention, a large-cast-ingot high-extrusion-ratio is adopted, thus extrusion finished product ratio is improved; a forced circulation acid washing method is adopted, thus environmental protection is enhanced and production operational safety is guaranteed; induction cast ingot heating and online induction intermediate annealing are adopted, thus energy consumption is reduced; a vertical rolling process after online induction is adopted, thus floor area of the process in a workshop is reduced; higher cold rolling elongation is adopted, thus flow of the production process is shortened and production efficiency is improved; longer intermediate product production is adopted, thus number of stretching manufacturing heads is reduced, and finished product ratio is improved; and a super long straight bar condenser pipe is produced, thus application range of the product is expanded.
Owner:CHINA NERIN ENG

Aluminized steel and preparation method thereof

InactiveCN103320745BReduce concentrationEliminate the effects of hydrogen embrittlementSolid state diffusion coatingThermal fatigueSurface layer
The invention discloses aluminized steel comprising a steel workpiece, wherein a eutectic aluminized alloy layer and an aluminum layer are sequentially arranged on the surface layer of the steel workpiece from inside to outside, and the thickness of the aluminized alloy layer is 14-29 microns. A preparation method of the aluminized steel comprises the following steps: co-firing the steel workpiece to remove oil; pickling to remove rust; washing; carrying out surface activating; carrying out auxiliary infiltrating; drying; carrying out rapid induction aluminizing; immediately immersing the dried steel workpiece in molten aluminum heated to 680-700 DEG C in an induction manner, wherein the infiltration time is 2-3 minutes; and the aluminized steel is obtained by the steps. The aluminized steel disclosed by the invention has superior corrosion resistance, heat resistance, wear resistance and photo-thermal reflectivity, and meanwhile, the bending property of the aluminized steel can be improved, the surface brittleness of diffusion aluminized layers is eliminated and the thermal shock resistance and thermal fatigue resistance can be improved. The preparation method disclosed by the invention can be used for effectively controlling the thickness of the aluminized layer, shortening the technique preparation period, improving the efficiency and increasing the yield.
Owner:HUBEI PROVINCIAL COMM INVESTMENT FOUR ADVANTAGE STEEL TECH

Prediction method of pickling time considering pulling-correcting and scale breaking effect

The invention discloses a prediction method of pickling time considering pulling-correcting and scale breaking effect. The method comprises following steps: step a. collecting test parameters; step b. establishing an influence coefficient model of pulling-correcting and scale breaking on pickling time; step c. calculating parameters of the influence coefficient model by means of the regression method; step d. establishing a pickling time calculating model considering the influence of pickling solution concentration, temperature and pulling-correcting and scale breaking; step e. calculating pickling time coefficients by means of the regression method; step f. calculating pickling time according to the pickling time calculating model; step g. obtaining a pickling time calculating model from optimal solutions; step h. calculating pickling time in consideration of condition influence. The method of the invention combines the device and technical characteristics of straightening machines of striped steel pickling production line; the calculation method and results of pickling time are more accurate compared with the prior art, and the method solves the problem of on-site production and improves pickling speed of stripped steel.
Owner:BAOSHAN IRON & STEEL CO LTD

Method for preventing corrosion of high-manganese hot-formed steel after acid pickling

ActiveCN111659732AIncreased efficiency of iron or matrix iron actionReduce dosageMetal rolling arrangementsManganeseMetallic materials
The invention relates to the technical field of metal material processing, in particular to a method for preventing corrosion of high-manganese hot-formed steel after acid pickling. The method comprises the following steps that a plate blank of the high-manganese hot-formed steel is placed in a heating furnace and is heated to 1180-1210 DEG C, and heat preservation at the temperature is carried out for 25-40 minutes; rough rolling is conducted on the heated plate blank, the plate blank enters a finishing mill, the inlet temperature of the finishing mill is 1000-1010 DEG C, and coiling and uncoiling are conducted after finish rolling; the uncoiled plate blank enters a withdrawal and straightening machine, the insertion depth of a bending roller of the withdrawal and straightening machine iscontrolled to be 5-15 mm, and a hot-rolled coil obtained after withdrawal and straightening and descaling enters an acid pickling stage; and the hot-rolled coil is rinsed after taken out, wherein thechloride ion content of rinsing water is less than or equal to 10 mg/L, drying is carried out after rinsing, oiling is carried out, and then coiling is carried out to complete the method for preventing corrosion. According to the method for preventing corrosion of the high-manganese hot-formed steel after acid pickling, by controlling the components of the high-manganese hot-formed steel, the keytemperatures and processes of rough rolling and finish rolling, controlling the rolling rhythm, controlling the withdrawal and straightening parameter and operation in other aspects, occurrence of corrosion of the high-manganese hot-formed steel after acid pickling can be effectively prevented, and the method is simple, high in applicability and remarkable in effect.
Owner:SHOUGANG CORPORATION +1

Pickling device for stones

ActiveCN107512720ASolve the problem of insufficient removal of impuritiesTake advantage ofSilicaAcid concentrationEngineering
The invention belongs to the technical field of stone impurity removal, and specifically discloses a pickling device for stones. The pickling device comprises a sand washing cylinder, an acid collecting tank and a motor; the acid collecting tank is communicated with the lower surface of the sand washing cylinder, and a valve is arranged at a connection part of the acid collecting tank and the sand washing cylinder; the sand washing cylinder is internally provided with an annular grid, and a sieving unit which comprises a filter layer, a separation layer and a support layer from top to bottom in sequence; a part, in the annular grid, of the filter layer is provided with mesh openings, a part, in the annular grid, of the support layer is provided with an opening; the separation layer is connected between the filter layer and the support layer in a sliding way, one end of the separation layer is connected with a spring which is fixed on the inner wall of the sand washing cylinder, and the other end of the separation layer is provided with a weighting block which is located on the outer wall of the sand washing cylinder; one side, near the spring, of the separation layer is provided with a through hole. After the pickling device is adopted, impurity removal and purification on the stones such as quartz sand can be realized, the quartz sand can be pickled with acids with different acid concentrations according to the quartz sand with different volumes, so that the degree of pickling can be effectively controlled and the pickling quality is ensured.
Owner:中石合创北京科技有限公司

Acid pickling process method for high-temperature coiled material and application

InactiveCN111501052AIncrease pickling speedPrevent under-picklingStrip steelMaterials science
The invention discloses an acid pickling process for a high-temperature coiled material. The contents of the acid pickling process for the high-temperature coiled material comprises the following steps that 1) withdrawal and straightening scale breaking is conducted on strip steel in a withdrawal and straightening machine, and the withdrawal and tension is controlled to be that the tensile stressin the strip steel is controlled to be exceeded 0-20% of the yield limit of a material; the insertion depth of the withdrawal and straightening machine is 0.4 D + (3-10) mm, and D is the diameter of ascale breaking roller; and 2) the strip steel subjected to the scale breaking enters acid tanks to be subjected to acid pickling, and the strip steel sequentially enters three acid tanks, the mass concentrations of hydrochloric acid in the acid tanks are 4 +/-1%, 10 +/-2% and 12 +/-2% correspondingly, and the corresponding acid tank temperatures are set to be 85 +/-2 DEG C, 80 +/-3 DEG C and 75 +/-3 DEG C correspondingly, and the circulation amount of pickling solution in the acid tanks is not less than 230 m<3>/hour. According to the acid pickling process for the high-temperature coiled material, by controlling the withdrawal and straightening scale breaking parameters and the pickling process parameters, the pickling speed of the high-temperature coiled material can be greatly increased, the phenomenon of insufficient pickling of the strip steel is prevented, and meanwhile, the consumption of the hydrochloric acid in the pickling process can be greatly reduced.
Owner:BAOSHAN IRON & STEEL CO LTD

Application of ultrasonic cleaning machine in fastener hot galvanizing intelligent production line system

The invention discloses an application process in the technical field of fastener hot galvanizing intelligent production. The application process comprises the following steps that spraying cleaning is conducted, specifically, a high-pressure pump is used for circularly spraying cleaning liquid to the surface of a fastener, and dust and the like on the surface of the fastener are flushed off; ultrasonic cleaning is conducted, specifically, the fastener reaches an ultrasonic cleaning station along with a crawler belt and is immersed in cleaning liquid, and an ultrasonic generator impacts the surface of the fastener through mechanical vibration with high ultrasonic cavitation seepage force and is combined with the decontamination effect of a cleaning agent to clean away oil stains on the surface of the fastener; slitting 1, high-pressure air is used for purging the surface of the fastener, so that liquid on the surface falls back into a groove, and the situation that the liquid is brought into the next procedure to pollute working liquid is avoided; and water washing 1, wind shearing 2, water washing 2, wind shearing 3 and acid pickling are conducted, and finally discharging is conducted. According to the application process, the oil removal effect is good, the oil removal speed is high, the subsequent acid time and the acid consumption are reduced, the subsequent waste acid cleanliness is high, resource utilization is facilitated, the subsequent acid pickling speed is increased, equipment integration is achieved, the occupied area is small, and the automation degree is high.
Owner:徐州瑞马智能技术有限公司

Environment-protecting nickel-iron-chromium electrothermal alloy pickling treatment device

InactiveCN112048729AUniform concentrationGuaranteed pickling effectElectric machineGear wheel
The invention provides an environment-protecting nickel-iron-chromium electrothermal alloy pickling treatment device. The environment-protecting nickel-iron-chromium electrothermal alloy pickling treatment device comprises a pickling tank, wherein the bottom wall of the pickling tank is connected with a first motor, and the output end of the first motor is connected with a rotating shaft; the end,far away from the first motor, of the rotating shaft penetrates through the pickling tank and is connected with a first gear, the top of the first gear is connected with a filter screen cylinder, anda metal workpiece is placed in the filter screen cylinder; a rack ring is connected to the inner wall of the pickling tank, and a second gear is connected between the rack ring and the first gear ina meshed mode; and a conveying pipe is connected to the outer wall of the second gear, discharging holes which are evenly distributed are dug in the outer wall of the conveying pipe, and a rotating rod is rotationally connected into the second gear through a bearing. According to the environment-protecting nickel-iron-chromium electrothermal alloy pickling treatment device, hydrochloric acid is added into the pickling tank, so that the concentration of a pickling solution in the pickling tank is ensured to be sufficient, then the pickling effect and the pickling efficiency of the alloy workpiece are ensured, and the percent of pass of a finished product is ensured.
Owner:杭州海科杭环科技有限公司

A stainless steel pipe pickling tank

The invention provides a stainless steel pipe pickling tank which comprises a tank body and a tank cover. An opening is formed in the upper portion of the tank body. A water storage tank surrounding the opening is arranged on the opening. The tank cover is buckled in the water storage tank. The tank cover can be opened along one side of the tank body in a sliding mode. The pickling tank further comprises a tank cover lateral sliding mechanism. The tank cover lateral sliding mechanism comprises a lifting guide rail, rollers arranged on the two sides of the tank cover and matched with the guide rail, an acid fluid circulating device and a spraying system, wherein the acid fluid circulating device comprises a suction pump, a fluid pumping pipe and a fluid discharge pipe, and the fluid pumping pipe and the fluid discharge pipe are arranged on the suction pump; the spraying system is arranged in the tank body. A gas pumping cavity is formed in one end of the tank body, and a gas inlet channel is formed in the other end of the tank body. The tank cover and the water storage tank are sealed in a water injection mode. The lateral sliding type tank cover is compact in equipment structure. The acid fluid circulating device can improve the pickling effect and shorten pickling time. The spraying system can wash acid fluid on the inner cavity of the tank body and on steel pipes. Acid mist in the tank body is pumped away through a gas pumping box, and zero leakage of the acid mist is achieved.
Owner:温州宪江防腐设备有限公司
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