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38results about How to "Save coke" patented technology

Production method of inorganic fiber by using red mud and fly ash

The invention discloses a production method of inorganic fiber by using red mud and fly ash, mainly comprising the following steps: using the red mud and the fly ash as the raw materials, mixing the raw materials with the one or more of quick lime and industrial solid slag at certain ratio, adding the water, and drying naturally or stream-curing to form the block materials, mixing the raw materials with the coke at certain ratio in a cupola furnace, performing the high temperature melting to obtain inorganic fiber melt, and enabling the melt to flow into a four-roller centrifuge, throwing the melt at extremely high speed through the high-speed rotation of the four-roller centrifuge to form the inorganic fiber with the diameter of 3 to 7 mu m and the length of 7 to 20 cm, and discharging the iron slag from an iron notch at the side bottom of the cupola furnace to recover the iron. The method of the invention transforms the wastes and the harms into treasures, and reduces environmental pollution of the red mud, the fly ash and the industrial solid slag with high calcium content. The method of the invention makes the full use of the resources such as Al2O3, SiO2, Na2O, CaO and Fe2O3 in the red mud, the fly ash and the industrial solid slag with high calcium content, recycles the waste materials, saves the coke and has low production cost.
Owner:HENAN ENERGY AND CHEMICAL INDUSTRY

Ironmaking method

The invention relates to an ironmaking method, which comprises the following steps of: mixing alkaline solvent and gas, and blowing the mixture to a hearth of furnace cavity of a blast furnace or a gas producing furnace from a tuyere of the blast furnace or the gas producing furnace. In the ironmaking method, the alkaline solvent is blown from the tuyere, and heat quality consumed by the decomposition of the alkaline solvent is compensated by utilizing the redundant capacity of the theoretic combustion temperature in front of the tuyere to fulfill the aim of saving coke; meanwhile, consumed carbon also can be saved, so the economic benefit is obvious. In addition, by the ironmaking method, a heat value of furnace top gas can be improved, and the production efficiency of smelting is improved.
Owner:MCC CAPITAL ENGINEERING & RESEARCH

Method for controlling radial ore to coke ratio in blast furnace burden distribution process

The invention provides a method for controlling the radial ore to coke ratio in a blast furnace burden distribution process. The method comprises the following steps that: a blast furnace burden parameter and a blast furnace body equipment parameter are collected; the function relationship between each control parameter in the blast furnace burden distribution process and the current formed burden distribution burden level is built; the function relationship between the current formed burden distribution burden level and the burden distribution burden level after the burden level reduction is built; a blast furnace burden distribution process control model is built and is used for describing the relationship between a blast furnace burden distribution radial ore to coke ratio curve and each control parameter; the optimum control parameter is determined by using the blast furnace burden distribution process control model, and the current blast furnace burden distribution process is controlled in real time; and when the error of the radial ore to coke ratio curve in the real-time control process of the current blast furnace burden distribution process is greater than an error allowable value, the blast furnace burden distribution process control model is rebuilt, and otherwise, the current blast furnace burden distribution process is completed according to the current ore to coke ratio curve. The method provided by the invention has the advantages that the real-time burden level shape can be provided, so that operators can be effectively guided for improving a charging system, modifying a burden distribution matrix and regulating the furnace burden distribution.
Owner:NORTHEASTERN UNIV

One-box four-type casting process of brake disk

The invention discloses a one-box four-type casting process of a brake disk. The process comprises the following technological steps: a sand processing procedure adopts a chassis rotary type rotor sand mixing machine, sand mixing is carried out according to a sand mixture ratio, the sand mixing efficiency is 120 tons / hour, and the sand mixing time is 3-5 minutes; a moulding procedure adopts a static-pressure production line with double-host wiring for moulding and a special mould of a one-box four-type brake disk, the production efficiency is 180 boxes / hour, and the moulding pressure intensity is 8-10MPa; a smelting procedure adopts a cupola and an electric furnace for double smelting, the pouring temperature is 1450-1490 DEG C, and 0.3% of degeneracy-resisting silicon-barium nucleating agent is added before the furnace; a pouring procedure adopts an automatic pouring truck for pouring, and the pouring time is 8-15 seconds; and a desanding and shot blasting procedure adopts a vibration type desanding machine for desanding, and then a stepping type suspended connection shot cleaning chamber is used for cleaning the brake disk. The production process has the characteristics of high rate of finished products, high technological casting yield, high mechanization degree, short production period, high production efficiency, small energy consumption and the like.
Owner:YANTAI WINHERE AUTO PART MFG

Device for recovering zinc by using zinc-contained dust of steel and iron works and recovery method thereof

The invention relates to a device for recovering zinc by using zinc-contained dust of steel and iron works and a recovery method thereof. The zinc-contained dust of the steel and iron works is sprayed into an enriching furnace, or is added in the enriching furnace after being caked; zinc in the dust is reduced to zinc steam in the enriching furnace; generated zinc-contained smoke is leaded into a cloth bag dust collector after rough dust removal and afterheat recovery of a heat exchanger; zinc is oxidized as zinc oxide, and is captured on the cloth bag dust collector to obtain high-zinc dust; the high-zinc dust is sprayed into a recovery furnace; zinc in the dust is reduced as zinc steam in the recovery furnace; high-zinc smoke generated in the recovery furnace is captured by lead liquid in a condensation separation device; and liquid-stage rough zinc is obtained after separating liquid-state zinc from liquid-state lead. The high-zinc smoke generated in the recovery furnace also can be cooled by water in a spray washing tower, oxidized, captured and precipitated as zinc oxide mud after rough dust removal and afterheat recovery of an afterheat boiler and the heat exchanger; and the zinc oxide mud is centrifugally dried to obtain zinc oxide.
Owner:UNIV OF SCI & TECH BEIJING

Catalytic cracking addition agent for heavy hydrocarbon oil and preparation method thereof

ActiveCN101439303AHigh molecular cracking capacityHigh porosityCatalytic crackingCatalyst protectionWear resistantGasoline
The invention relates to a heavy hydrocarbon oil catalytic cracking addition agent and a preparation method which belongs to the field of catalytic cracking catalyst of hydrocarbon oil, in particular to an optimized addition agent of a hydrocarbon oil catalytic cracking catalyst. The invention is characterized by comprising the following components (weight percent): 10 to 65 percent of Al2O3, 2 to 13 percent of P (counted in P element), 1 to 15 percent of SiO2 as well as 10 to 65 percent of clay. The addition agent of the invention can be compounded and used with various catalytic cracking catalysts to improve the effective conversion rate of the heavy hydrocarbon oil and the selectivity of a cracking reaction is good, thereby improving the yield of gasoline and liquid gas, improving the gasoline octane number, reducing the olefin content in the gasoline, endowing the catalyst with the performance for resisting the pollution of heavy metals, providing and maintaining the continuous high activity and aquathermal stability of the catalyst, enhancing the wear-resistant intensity performance of the catalyst, and prolonging the service life of the catalyst. The addition agent is an ideal heavy hydrocarbon oil catalytic cracking addition agent.
Owner:青岛鼎诺化工技术有限公司

Novel metallurgy and casting integration method

InactiveCN102140575AIncreased thermal strength and breathabilityOvercome high energy consumptionSinter PlantCapital investment
The invention provides a novel metallurgy and casting integration method, which is characterized by comprising the following steps of: proportioning and mixing fine iron powder and dust coke, adding an adhesive, and performing cold moulding to prepare iron coke pellets; charging the iron coke pellets in an internal combustion high temperature furnace, and roasting at high temperature by isolating air; proportioning the internal combustion iron coke pellets and pig iron, and smelting in a smelting furnace to obtain qualified molten iron; and finally casting into pig iron castings in various specifications and models. In the novel metallurgy and casting integration method is continuously carried out stably in the high temperature furnace in the uniform reducing atmosphere, the hot strength and air permeability of the iron coke pellets are improved, the defects of high energy consumption and high pollution of a blast-furnace ironmaking method are overcome, process energy consumption for each ton of iron can be reduced by about 300kg of coke, the pig iron cost is reduced by about 600 yuan / ton, and the capital investment for building a sintering plant is saved, and return ore and pollution are avoided.
Owner:中国工业投资(国际)有限公司 +1

A control method of radial ore-coke ratio in blast furnace material distribution process

The invention provides a method for controlling the radial ore to coke ratio in a blast furnace burden distribution process. The method comprises the following steps that: a blast furnace burden parameter and a blast furnace body equipment parameter are collected; the function relationship between each control parameter in the blast furnace burden distribution process and the current formed burden distribution burden level is built; the function relationship between the current formed burden distribution burden level and the burden distribution burden level after the burden level reduction is built; a blast furnace burden distribution process control model is built and is used for describing the relationship between a blast furnace burden distribution radial ore to coke ratio curve and each control parameter; the optimum control parameter is determined by using the blast furnace burden distribution process control model, and the current blast furnace burden distribution process is controlled in real time; and when the error of the radial ore to coke ratio curve in the real-time control process of the current blast furnace burden distribution process is greater than an error allowable value, the blast furnace burden distribution process control model is rebuilt, and otherwise, the current blast furnace burden distribution process is completed according to the current ore to coke ratio curve. The method provided by the invention has the advantages that the real-time burden level shape can be provided, so that operators can be effectively guided for improving a charging system, modifying a burden distribution matrix and regulating the furnace burden distribution.
Owner:NORTHEASTERN UNIV LIAONING

Iron making method introducing exhaust gas of hot-blast stove into blast furnace air

An iron making method introducing the exhaust gas of a hot-blast stove into blast furnace air comprises the following steps: the exhaust gas of the hot-blast stove is introduced to the inlet of a blast furnace blower, the blast furnace blower simultaneously draws off the exhaust gas of the hot-blast stove and air or a special blower is mounted to draw off the exhaust gas of the hot-blast stove, and the drawn exhaust gas of the hot-blast stove is introduced into the blast furnace air, is heated by the hot-blast stove and is blasted to the tuyere area of a blast furnace. The iron making method is characterized in that the exhaust gas of the hot-blast stove is introduced into the blast furnace air, is heated and is blasted to the tuyere area of the blast furnace. The iron making method needs heat compensation and realizes the compensation through improving the air temperature and the rich oxygen. The temperature of the preheating combustion supporting air of a preheating furnace is above 500DEG C, the combustion temperature can reach 1550DEG C only through using the blast furnace gas, the supply air temperature reaches above 1350DEG C, and the temperature of the exhaust gas decreases to below 100DEG C. The iron making method introducing the exhaust gas of the hot-blast stove into the blast furnace air greatly adjusts the output, reduces the coke ratio and reduces the CO2 emission.
Owner:符政学 +1

Method for using coke powder as ironmaking fuel

The invention discloses a method for using coking coal powder as iron making fuel, which relates to a method for producing the coking coal powder into the fuel for iron making. The invention is researched to mainly solve the problem that the present coking coal powder is mostly used for burning bricks or being doped in coal to produce forming coal, and energy sources are fully utilized, to cause very large waste. The coking coal powder is mixed with lime or / and cohesive coal powder through the invention, and mechanical ball making is performed; the weight ratio of the coking coal powder and the lime is 100 : 2 to 6; the weight ratio of the coking coal powder and the cohesive coal powder is 100 : 6 to 9. The invention has the advantages that the coking coal powder is used as the iron making fuel, coking coal is saved, the useful value of the coking coal powder is enhanced to ensure the energy sources to be fully utilized, the waste is avoided, and the production cost of enterprises is also reduced.
Owner:徐颖

Mobile electric furnace coal injection method using bituminous coal for replacing coke in pyrogenic electric furnace smelting

The invention relates to a process and equipment in pyrogenic ore-smelting electric furnace production, in particular to a mobile electric furnace coal injection method using bituminous coal for replacing coke in pyrogenic electric furnace smelting. The invention is characterized in that when raw materials in a smelting furnace are heated to a molten state, a mixture which comprises bituminous coal powder and air or comprises bituminous coal powder and oxygen gas is introduced into the furnace below the liquid level. Obviously, the method of the invention is suitable for all production processes which use electric furnaces for smelting and need the addition of carbonaceous raw materials, thereby saving electric energy and coke.
Owner:牛庆君

Catalytic cracking addition agent for heavy hydrocarbon oil and preparation method thereof

ActiveCN101439303BHigh molecular cracking capacityHigh porosityCatalytic crackingCatalyst protectionWear resistantGasoline
The invention relates to a heavy hydrocarbon oil catalytic cracking addition agent and a preparation method which belongs to the field of catalytic cracking catalyst of hydrocarbon oil, in particular to an optimized addition agent of a hydrocarbon oil catalytic cracking catalyst. The invention is characterized by comprising the following components (weight percent): 10 to 65 percent of Al2O3, 2 to 13 percent of P (counted in P element), 1 to 15 percent of SiO2 as well as 10 to 65 percent of clay. The addition agent of the invention can be compounded and used with various catalytic cracking catalysts to improve the effective conversion rate of the heavy hydrocarbon oil and the selectivity of a cracking reaction is good, thereby improving the yield of gasoline and liquid gas, improving the gasoline octane number, reducing the olefin content in the gasoline, endowing the catalyst with the performance for resisting the pollution of heavy metals, providing and maintaining the continuous high activity and aquathermal stability of the catalyst, enhancing the wear-resistant intensity performance of the catalyst, and prolonging the service life of the catalyst. The addition agent is an ideal heavy hydrocarbon oil catalytic cracking addition agent.
Owner:青岛鼎诺化工技术有限公司
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