24 results about "Brick kiln" patented technology

The invention belongs to the field of manufacturing of refractory materials for glass brick kilns, and particularly relates to a vertical casting process and device for an electric smelting AZS shrinkage-cavity-free pool wall brick. The vertical casting process for the electric smelting AZS shrinkage-cavity-free pool wall brick comprises the following steps that aluminum oxide, zircon sand, desilicated zirconium, sodium carbonate and AZS clinker are added into an electric furnace to be smelted into feed liquid; after melting is completed, the electric furnace is inclined, feed liquid flows into the feed liquid storage area from the hearth through the furnace nozzle flow guide area and then vertically flows into the quartz sand mold through the lower flow opening, and therefore vertical casting of the feed liquid is achieved. According to the vertical casting process for the electrically-fused AZS shrinkage-cavity-free pool wall brick, air holes in the surface of the AZS electrically-fused brick can be effectively reduced, the machining amount is reduced, the machining efficiency is improved, and the manufacturing cost is reduced; the invention also provides a device used by the method.

The present application relates to the field of brick kiln processing equipment, and particularly relates to a wrapping film continuous installation mechanism. The present application comprises a winding frame body, a guide frame, a placing frame, a driving rod, a turnover shell, a linkage gear, a rotating gear and a pneumatic clamp jaw. The guide frame is provided with two rows, and the two rows of guide frames are arranged side by side and fixedly connected with one side of the winding frame body. The placing frame is located directly below the guide frame, the driving rod is movably installed on the placing frame, the turnover shell is sleeved on the rod body of the driving rod, and the linkage gear is sleeved on the rod body of the driving rod. The rotating gear is installed on the inner wall of the turnover shell, and the pneumatic clamp jaw is arranged outside the turnover shell and coaxially connected with the rotating gear. Through the turnover pneumatic clamp jaw driven by the air cylinder, the gear rack and the linkage gear group, the new film roll is automatically grabbed and transported to the working position in the non-stop state.

The invention relates to the field of brick kiln carrying equipment, in particular to a fixing and pinching mechanism of a carrying clamping jaw. The device comprises a supporting frame, a clamping beam, a sliding beam, a hollowed-out clamping plate, a linkage plate, a sliding groove, a driving connecting rod and a fixing and pinching mechanism. The number of the supporting frames is two, the two supporting frames are arranged side by side, the multiple supporting frames are fixedly connected with the bottom faces of the supporting frames, the two ends of each clamping beam are sleeved with the sliding beams, the top ends of the hollowed-out clamping plates are fixedly connected with the bottom faces of the sliding beams, the hollowed-out clamping plates are in an inverted U shape, and the number of the linkage plates corresponds to the number of the clamping beams. The two ends of each linkage plate penetrate through the U-shaped hollowed-out openings of the two hollowed-out clamping plates, and the sliding grooves are transversely formed in the linkage plates. The clamping linkage piece rotates to synchronously pull the first connecting rod and push the second connecting rod, so that the pinching end of the first fixed pinching piece is driven to buckle and press downwards, and the pinching end of the second fixed pinching piece is driven to lift upwards; opposite and longitudinal active clamping and pinching force is applied to the top face and the bottom face of the brick, and three-dimensional constraint is formed.

The invention discloses an intelligent green brick preheating and drying device for gradient utilization of waste heat of a brick kiln, and relates to the technical field of gradient utilization equipment of waste heat of the brick kiln, the intelligent green brick preheating and drying device comprises a drying and sealing mechanism, the drying and sealing mechanism comprises a drying box body, and a drying cavity is formed in the inner side of the drying box body; the drying sealing mechanism is in butt joint with the brick kiln waste heat pipeline to recover a heat source, extra energy consumption is not needed, the drying cost is reduced, energy waste is reduced, and the energy-saving requirement is met; the green brick sliding plate is stably locked by the trapezoidal clamping block; the flexible clamping design prevents green bricks from being pressed and damaged; the green bricks are matched with hot air flow equalization to realize uniform drying and improve the quality of finished products; meanwhile, water and waste materials are separated by the fine filter screen plate, the cleaning brush automatically cleans and guides the waste materials into the dust collecting box, and the rotary sealing plate prevents damp and does not need to be manually cleaned; and operation is stable.

1. The name of this design product: Rotary kiln shell (cooling rotary kiln). 2. Purpose of this design product: It is used to be installed on the outer shell of the cylinder of the brick kiln, and a space for spraying cooling water is formed between the outer shell and the cylinder. 3. The key point of the design of this product lies in its shape. 4. The picture or photo that best illustrates the design points: three-dimensional picture. 5. The bottom surface of the product of this design is a part that is difficult to see or cannot be seen when in use, so the top view is omitted; the right view is the same as the left view, so the right view is omitted; the rear view is the same as the main view, so the rear view is omitted.

The utility model relates to the technical field of flue gas treatment equipment, and discloses a flue gas treatment device for a brick kiln, which comprises a treatment tank and three supporting legs fixedly mounted at the bottom of the treatment tank, a gas inlet pipe is arranged at the lower end of the outer wall surface of the treatment tank, and a water drainage pipe is fixedly connected to the bottom of the treatment tank. An exhaust pipe is fixedly connected to the top of the treatment tank, the air inlet pipe, the exhaust pipe and the drainage pipe are all communicated with the interior of the treatment tank, and two spraying pipes are fixedly mounted in the treatment tank. According to the flue gas treatment device, flue gas is introduced into the treatment tank through the gas inlet pipe, the flue gas is firstly subjected to primary denitration by a mixed solvent sprayed by the spraying pipe below, then in the rising process, the flue gas subjected to primary denitration is guided into the baffle by the guide ring block, and the flow speed of the flue gas is reduced by the baffle, so that the flue gas flows into the treatment tank when the flue gas rises through the interval between the baffle and the inner wall surface of the treatment tank; and the flue gas is sprayed and denitrated again by the spraying pipe above, so that the nitrogen oxides in the flue gas are efficiently removed, and the pollution of the nitrogen oxides to the environment is reduced.

This invention discloses a self-decontamination device and method for co-processing sludge in brick and tile kilns. The device includes a sludge carbonization unit, a brick and tile kiln production unit, and a flue gas purification unit. The method includes: introducing hot flue gas from the brick and tile kiln production unit as a heat source into the sludge carbonization unit to carbonize the sludge, generating pyrolysis gas and sludge char; using the sludge char for brick preparation; introducing the pyrolysis gas into the high-temperature firing section of the brick and tile kiln for a homogeneous self-denitrification reaction to achieve self-decontamination; and purifying the flue gas using a multi-effect absorbent and a wet electrostatic precipitator to obtain purified flue gas for emission. This invention can effectively purify flue gas pollutants caused by co-firing sludge in brick and tile kilns and reduce odors in the flue gas emitted from brick and tile kilns. As a self-decontamination device and method for co-processing sludge in brick and tile kilns, this invention can be widely applied in the field of air pollution control technology.

The present application relates to kiln equipment technical field, disclose a kind of automatic side turning device for green brick conveying, comprising: belt conveyor and the mounting bracket of installation in the rack one side thereof, side turning assembly, setting on the mounting bracket, the side turning assembly includes the support plate setting on the mounting bracket, the support plate is provided with the receiving plate, buffer assembly is arranged between the support plate and the receiving plate, the conveying belt of the belt conveyor is equipped with multiple auxiliary devices;Each the auxiliary device includes mounting block fixedly installed on the conveying belt.The present application uses the technical means that belt conveyor and side turning assembly cooperate, by belt conveyor directly send the green brick to be fired into brick kiln, while cooperating with side turning assembly, adjust the placing direction of green brick after reaching the end of conveying path, facilitate staff to take and place, improve work efficiency.

The utility model discloses a refractory brick kiln stacking system, and mainly relates to the technical field of industrial robot carrying. Comprising a gripper module, the gripper module comprises a base frame, a first gripper mechanism and a second gripper mechanism which are arranged side by side in parallel are installed below the base frame, the first gripper mechanism comprises first gripping plates arranged at equal intervals, and the second gripper mechanism comprises second gripping plates arranged at equal intervals; the first gripper mechanism and the second gripper mechanism have opposite linear strokes respectively, and the first gripping plate and the second gripping plate can be closed or separated based on the opposite linear strokes. The brick grabbing and stacking device has the advantages that a plurality of bricks can be grabbed at a time and stacked at equal intervals in batches, and the brick preparation efficiency of the kiln is greatly improved.

This invention relates to the field of heat recovery technology, and more particularly to a waste heat recovery device for an electric ceramic brick kiln. The technical problem is that existing heat recovery devices have relatively open recovery spaces, resulting in high heat loss and difficulty in effectively recovering residual heat from the ceramic bricks, leading to low heat recovery efficiency. The invention provides a waste heat recovery device for an electric ceramic brick kiln, comprising a conveyor platform on which the electric kiln is mounted. A heat recovery box is fixedly connected inside the kiln, and the heat recovery box has two openings. An air outlet pipe is fixedly connected to the top of the kiln, and an air inlet pipe is fixedly connected to the bottom. Air entering the heat recovery box comes into contact with the high-temperature ceramic bricks, and the air temperature rises through heat exchange. By conveying the fired ceramic bricks to the relatively sealed heat recovery box, and then exchanging heat through cold air, the residual heat of the fired ceramic bricks can be more fully recovered, reducing heat loss and thus improving heat recovery efficiency.

The utility model relates to the technical field of sintered perforated brick production, and discloses an environment-friendly sintered perforated brick waste gas treatment device which comprises a brick kiln, a waste gas conveying pipe is installed on the top of the brick kiln, a waste gas treatment device body is installed on one side of the waste gas conveying pipe, an exhaust pipe is installed on one side of the waste gas treatment device body, and an exhaust pipe is installed on the other side of the exhaust pipe. A plurality of filter elements are mounted in the waste gas treatment equipment body, and a placement groove is formed in the bottom of the waste gas treatment equipment body. According to the waste gas treatment equipment for the environment-friendly sintered perforated bricks, a user puts formed green bricks into a brick firing kiln to be fired, waste gas generated in the firing process enters the waste gas treatment equipment body through a waste gas conveying pipe, and when the waste gas enters the waste gas treatment equipment body, dust in the waste gas is filtered through a dust filtering plate; harmful substances in the waste gas are adsorbed through the filter element, and the filtered waste gas is exhausted through the exhaust pipe.

This invention discloses a method for reducing the grindability index of raw coke. After the carbonization feed is completed, the heating furnace heat load is maintained, and steam or heavy oil is introduced into the furnace tubes. The heated steam or heavy oil is then sent to the carbonization tower. Simultaneously, the carbonization tower is restored to a slightly positive pressure within 30-60 minutes, and the carbonization reaction temperature of the material is maintained to continue the carbonization reaction. Then, the raw coke exiting the carbonization tower is sent to a carbonization furnace or brick kiln for calcination. This invention, based on the raw coke production process and the principles affecting the grindability index of raw coke, produces raw coke with an adjustable grindability index suitable for manufacturers, reducing the time spent by manufacturers in raw material selection.

The invention discloses a low-silicon low-titanium high-carbon ferro-chrome product and a smelting and casting method, and belongs to the technical field of high-carbon ferro-chrome processing, and the low-silicon low-titanium high-carbon ferro-chrome product comprises the following components in percentage by mass: 48-55% of Cr, 6.0-9.0% of C, and 1t of Si; 4%, Ti: lt; 0.01%, V: lt; 0.02%, Al: 1t; 0.10%, S < = 0.02%, and P < = 0.02%; and the balance of Fe and inevitable impurities. The smelting and casting method comprises the following steps: S1, grinding chromite, and uniformly mixing A; s2, mixing and agglomerating the material A and a binder, and carrying out chain grate-brick kiln consolidation roasting to obtain chromite pellets; s3, the chromite pellets are put into a submerged arc furnace, melting reduction is conducted in combination with a flux and a reducing agent, and high-carbon ferrochrome alloy liquid with the components reaching the standard is obtained; and S4, under the totally-closed Ar-H reductive protective atmosphere, the alloy liquid is injected into a fire-resistant crystallizer with a built-in partition plate and a bottom ejection mechanism. According to the method, the impurity removal efficiency is improved, and industrial-grade production for stably controlling the titanium content in the high-carbon ferrochrome is realized.

The invention provides an ammonia production device and an ammonia production method for flue gas denitrification of a brick kiln. A recovery box is used for recovering solutions in a reaction tank and a condensation pipe and injecting the solutions into the reaction tank again after treatment; the gas adjusting mechanism comprises a dust removal tank and a dilution fan, and the dilution fan is used for extracting air from a specific gas source and conveying the air into the dust removal tank for dust removal treatment; the denitration executing mechanism comprises a gas mixing cylinder and a plurality of spray guns arranged in the brick kiln, the gas mixing cylinder is used for mixing the ammonia gas mixture and the dedusted air according to a preset proportion to obtain mixed gas, and the spray guns are used for spraying the mixed gas into the brick kiln to conduct denitration treatment on flue gas generated in the brick kiln. The problems that the reaction efficiency is reduced and the ammonia escape rate is high due to the fact that an existing flue gas denitration device is large in spray gun atomization particle size range and lacks an effective recovery or secondary utilization mechanism for unreacted ammonia are solved.

1. Name of the design product: kiln brick (kiln speed). 2. Use of the design product: sand mixed brick block designed for "earthen kiln cooking". 3. Design points of the design product: in shape. 4. Picture or photo best indicating the design points: perspective view.

The utility model discloses a kind of brick kiln high-temperature denitration equipment, belong to kiln denitration device technical field, the brick kiln high-temperature denitration equipment, comprising: brick kiln main body, the inside of brick kiln main body is provided with multiple brick embryo frames, waste heat recovery boiler is installed in the top surface of brick kiln main body;Debit component, debit component includes: multiple spray guns, multiple compressed air pipes and multiple denitration agent pipes, multiple spray guns are installed in the top surface of brick kiln main body.The brick kiln high-temperature denitration equipment, through spray gun mixed compressed air and denitration agent, and accelerate after spraying, make denitration agent maximum degree with flue gas mixing, again minimum degree influence product quality, through existing waste heat boiler takes hot water, hot water enters preparation tank and is dissolved to denitration agent, while part hot water enters heating module, and enters cleaning water tank and denitration agent tank and is heated and heat preservation to it, improve the utilization of energy.

This invention discloses a method for drying raw materials using waste heat from a sintering brick kiln, relating to the field of sintering brick raw material drying technology. The invention first constructs a material pre-drying platform on the top surface of the tail section of the sintering brick kiln, places the material on the pre-drying platform, and opens a connecting opening at the top of the tail section near the brick outlet. The dryer is then mounted above the connecting opening, and an insulation structure is installed outside the drying equipment. This invention utilizes the waste heat of the kiln to pre-dry the raw materials, removing most of the moisture, before they enter the dryer for further drying. The waste heat from the kiln tail section is discharged through the connecting opening, acting on the dryer cylinder, and then conducted to the material inside the dryer. This isolates the kiln flue gas from contact with the material, preventing impact on the material's properties and sulfur content. The insulation structure also prevents flue gas escape and facilitates temperature control during drying.

The utility model relates to the technical field of kiln cars, in particular to an energy-saving separated type kiln car which comprises a kiln body, an energy-saving assembly is arranged on one side of the kiln body and comprises a movable groove, the movable groove is formed in one side of the kiln body, a baffle is fixedly connected to the inner wall of the movable groove, and the baffle is fixedly connected to the other side of the kiln body. The inner wall of the movable groove is slidably connected with a movable roller, one side of the movable roller is fixedly connected with a connecting rod, and the other end of the connecting rod is fixedly connected with a kiln car plate. According to the energy-saving separated kiln car, by installing the energy-saving assembly, when a kiln car plate needs to enter and exit from the kiln body frequently, movable rolling wheels can move in movable grooves, meanwhile, sliding blocks can move out of sliding grooves, and therefore a bearing plate can drive a brick kiln on the top to move out independently, and a first heat preservation plate and a second heat preservation plate can be prevented from being brought out; and therefore, heat is stored, heat waste is avoided, and the practicability of the device is improved.

The utility model discloses pit type refractory brick kiln car maintenance auxiliary equipment which comprises a pit, lifting devices arranged in the pit and used for controlling a kiln car to ascend and descend and a track arranged on the ground and used for guiding the kiln car to run, the lifting devices are distributed on the two sides of the track, and limiting pieces are arranged on the track. According to the pit type refractory brick kiln car maintenance auxiliary equipment, the lifting stability of the kiln car is good, the kiln car is not prone to inclining, and the maintenance safety of the refractory brick kiln car can be improved.

The invention discloses sintering brick kiln dry desulfurization-dust nitrate integrated equipment, and relates to the technical field of environmental protection engineering, the sintering brick kiln dry desulfurization-dust nitrate integrated equipment comprises an equipment body, the bottom surface position of the equipment body is fixedly connected with a chassis, the surface of the equipment body is fixedly connected with an air inlet box, and the top end position of the equipment body is fixedly connected with a top cover; an exhaust pipe is fixedly connected to the middle position of the top end of the top cover, and a refrigeration pipe is arranged on the bottom surface in the equipment body; the device further comprises a sealing assembly, a filtering assembly and a purifying assembly, and the sealing assembly is arranged in the device body to be used. The device is reasonable in structure, the sealing assembly can cool gas entering the device body through the refrigeration pipe, then impurities in the gas are primarily treated through the filtering assembly, and then the treated gas enters a ceramic filter cylinder in the purifying assembly to be further treated.

The invention relates to the technical field of brick kiln processing equipment, in particular to a self-cleaning brick kiln roller mechanism. The device comprises a three-dimensional frame, an extension frame body, a seat stand, a reciprocating motion mechanism, a guide rail, a vertical base plate and a roller positioning mechanism, the extending frame body is flush with the main frame, the seat stand is arranged on the top face of the extending frame body, the two reciprocating motion mechanisms are symmetrically arranged with the section of the extending frame body as the axis, the guide rail is transversely arranged on the seat stand, and one side of the vertical base plate is fixedly connected with the extending tail end of the extending frame body. The rolling shaft positioning mechanism is arranged on the plate surface of the vertical base plate; through cooperative operation of the rolling shaft positioning mechanism and the reciprocating motion mechanism, the problem that traditional equipment needs to be shut down to manually clean the rolling shaft is solved.

The kiln car for the negative electrode material pre-carbonization tunnel kiln comprises a car body support and a supporting structure, the car body support comprises a steel frame and kiln car wheels, the kiln car wheels are arranged at the bottom of the steel frame, a bottom plate is arranged on the bottom face of the steel frame, a surrounding baffle is arranged on the side face of the steel frame, and an installation space is formed between the bottom plate and the surrounding baffle; the supporting structure comprises surrounding side walls, middle partition walls, face bricks and refractory materials, the surrounding side walls are arranged along surrounding baffles of the installation space, a middle area is formed between the surrounding side walls, the multiple middle partition walls are arranged in the middle area, gaps exist between the middle partition walls on the edges and the adjacent surrounding baffles, and the face bricks are laid along the surrounding side walls and the top faces of the middle partition walls. And the refractory material is filled in the gap in the middle area. The utility model aims to provide the kiln car for the negative electrode material pre-carbonization tunnel kiln, an original all-brick kiln car mode is replaced, the purpose of light weight of the kiln car is achieved, the gas consumption and the electricity consumption are greatly reduced, and the production cost is reduced.

The utility model relates to the technical field of brick kiln dust removal, in particular to a special dust removal device for a brick kiln. The special dust removal device for the brick kiln comprises a chimney and a smoke pipe, the bottom plate is installed at the bottom of the chimney and seals the bottom of the chimney, a smoke guide cover is installed at the top end of the bottom plate, a filter screen is fixedly installed at the top end of the smoke guide cover, and the middle of the smoke guide cover is aligned to a smoke outlet of the smoke pipe; the supporting ring is installed in the chimney and located above the filter screen, a waterproof double-shaft motor is installed in the middle of the supporting ring, the upper end of the waterproof double-shaft motor is in transmission connection with a long shaft, fan blades are fixedly installed at the top end of the long shaft, the bottom end of the waterproof double-shaft motor is in transmission connection with a short shaft, and spiral blades are fixedly installed on the short shaft; a plurality of partition plates are installed on the supporting ring, a plurality of smoke exhaust holes are formed in the partition plates, and spraying mechanisms are installed in the smoke exhaust holes. Particles in flue gas in the chimney make full use of atomized water vapor for contact, and therefore the dust removal effect is improved.

The utility model relates to the technical field of hollow brick production, in particular to a drying device for coal gangue hollow brick production, and aims to solve the technical problem that the structural strength of a drying chamber is affected while waste is caused by heat loss in the drying chamber in the process that bricks enter and exit from a kiln. The sliding rails are slidably connected with a metal drying box, the metal drying box is a rectangular frame body, the metal drying box is slidably connected into an inlet and outlet in the front side wall of the kiln chamber, the kiln chamber can be closed when the two vertical side walls of the metal drying box are located in the inlet and outlet, heat preservation materials are arranged in the two vertical side walls of the metal drying box, and when green bricks are taken out of the kiln, the metal drying box is pulled out. When the bricks enter the kiln, the metal drying box is pushed in, the vertical side wall on the other side of the metal drying box blocks the inlet and outlet, internal heat loss is avoided, and therefore heat preservation of the drying chamber for the inlet and outlet bricks is achieved.