This invention discloses a wear-resistant and
corrosion-resistant photovoltaic bracket and its preparation method. The bracket includes a modular high-strength support frame and a double-layer composite wear-resistant and
corrosion-resistant
coating. The frame is integrally molded from a three-reinforcing phase synergistic gradient-reinforced aluminum-based
composite material consisting of micron-sized
silicon carbide, nano-sized
titanium boride, and
graphene nanosheets. The reinforcing phases are gradient-distributed from the surface to the core, and the
graphene nanosheets are modified with
ethyl cellulose. The bottom layer of the
coating is a
cerium-
zinc-aluminum-
magnesium alloy plating, and the top layer is a
polyvinyl fluoride coating containing nano-
alumina-
silicon nitride composite particles. The preparation method includes
raw material pretreatment, gradient composite molding, heat treatment strengthening, frame
processing, coating preparation, and
assembly steps. This invention breaks through the performance bottlenecks of traditional materials, achieving a synergistic effect of ultra-high strength and high
toughness, self-
lubrication, and fatigue
wear resistance. It exhibits excellent wear and
corrosion resistance, significant lightweighting of the bracket,
environmentally friendly and low-energy-consumption manufacturing process, convenient transportation and installation, low total life-cycle cost, and long service life.