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46results about How to "High tissue density" patented technology

Process for controlling center porosity of large and round continuous casting billet

ActiveCN103567410AGood for controlling porosity levelReduce temperature gradientCyclonePorosity
The invention belongs to the technical field of metallurgy, and particularly relates to a process for controlling center porosity of a large and round continuous casting billet. The process comprises steps as follows: qualified molten steel in tundish is injected into a mold through a four-slitting sided cyclone submerged nozzle; mold fluxes are added, and the depth of the submerged nozzle of the mold is controlled to range from 110 mm to 130 mm; a mold liquid level automatic control system is used for stabilizing a mold liquid level and a pulling rate, and the superheat degree of the molten steel in the tundish is stabilized; the secondary cooling speed of a casting billet is controlled; and M-EMS (mold electromagnetic stirring) and F-EMS (final electromagnetic stirring) parameters are optimized. With the adoption of the process, the large and round billet is produced, melting of the mold fluxes is facilitated, the temperature gradient from a billet shell to molten steel at the core part of the casting billet can be reduced, the overheat degree of the molten steel in the center is decreased, the isometric crystal proportion of the casting billet is increased, the tissue density of the casting billet is increased, and the grade of the center porosity of the large and round continuous casting billet can be controlled.
Owner:SHANDONG XIWANG SPECIAL STEEL

Furnace building method of intermediate-frequency induction furnace for copper alloy smelting

The invention relates to a furnace building method of an intermediate-frequency induction furnace for copper alloy smelting, which comprises the following steps: firstly, preparing a lining material of a furnace-body outer lining and a fire-door lute, and laying a layer of epoxy plate and placing an induction coil on an asbestos board base; laying a glass fiber fabric on the inner wall of the induction coil and the epoxy plate, so that the glass fiber fabric is formed into a pocket shape; hierarchically adding the lining material of the furnace-body outer lining into the glass fiber fabric pocket, and hierarchically tamping and knotting the obtained product so as to form a furnace bottom; then, placing a graphite crucible on the midmost position of the furnace bottom and compacting the furnace bottom; hierarchically adding the lining material of the furnace-body outer lining into a space between the glass fiber fabric bag and the graphite crucible, and tamping and knotting the lining material so as to obtain the furnace-body outer lining, so that the top surface of the furnace-body outer lining is lower than the top surface of the graphite crucible and the top surface of the induction coil; adhering a fire door to the top surface of the graphite crucible through the fire-door lute, filling the fire-door lute between the fire door and the glass fiber fabric bag, and carrying out tamping and flattened-brushing on the fire-door lute so as to obtain a fire-door outer lining; carrying out sintering on the outer lining by using an oven, so that silica has crystal transformation; and after the whole furnace is hardened, stopping heating so as to complete the furnace building. The method disclosed by the invention has the characteristics of high strength, good furnace-body combined performances and long service life.
Owner:CRRC QISHUYAN INSTITUTE CO LTD

Electrode grid of lead acid battery and manufacturing process thereof

The invention relates to an electrode grid of a lead acid battery. The electrode grid is characterized in that: the grid comprises a lead substrate; the substrate is punched with a plurality of meshes which distribute uniformly; each side of the substrate is provided with a frame; and one frame is provided with a tab which bulges outwardly. When the electrode grid of the present invention is used on the lead acid battery, and active electrolytic substances are filled in the meshes of the electrode grid, a current which is generated when the active electrolytic substances are subjected to a redox reaction is transmitted out through the tab to realize power supply. Rolled lead strips are used, the tissue density is substantially higher than the density of cast grids with loosened tissue structures, so the electrode grid of the present invention which is more corrosion resistant allows the service life of the battery to be prolonged. When conductive properties are guaranteed, ribs of the grid of the present invention can be finer than the ribs of the cast grids, so the lead consumption amount can be saved. The invention also provides a manufacturing process of the electrode grid of the lead acid battery, and the process has the advantages of energy saving, environmental protection, high production efficiency and grid consumption saving.
Owner:吴铭荣

Processing technology for super-strength corrosion-resistant steel product and rolling unit thereof

The invention relates to a processing technology for a super-strength corrosion-resistant steel product and a rolling unit thereof and aims to provide a production means of an improved steel product 00Cr9MoNi. The processing technology comprises the following steps of: Stp1, taking a steel billet which meets required components; Stp2, heating the steel billet in a heating furnace and controlling the heating temperature not to be less than solution temperature; Stp3, after discharging the steel billet, removing phosphorous at a high pressure, and performing first-stage rolling in an austenite recrystallization region, wherein the first-pass rolling reduction is not smaller than 65% of thickness of the steel billet, the average pass reduction is greater than 50% of thickness of the steel billet and a demand on total deformation is satisfied; and Stp4, performing second-stage rolling in the austenite recrystallization region, wherein the finish rolling temperature is controlled to be Ar3 above, and in the Stp2-Stp4, the rolling cooling speed is controlled at 15-30 DEG C / h. By virtue of the scheme, the steel product which is proper in cost and has super strength, toughness and corrosion resistance is obtained. The steel product processed by the technology is widely applied to the field of petroleum, sea, urban buildings and the like as a result of the protruding comprehensive property.
Owner:ZHEJIANG RUIZHI STEEL CO LTD

Manufacturing method of rotary type compressor crankshaft blank

The invention provides a manufacturing method of a rotary type compressor crankshaft blank and belongs to the technical field of liquid variable capacity machinery, aiming at solving the problem thatan existing crankshaft blank is easy to bend and deform in a cold heading molding process. The manufacturing method of the rotary type compressor crankshaft blank is carried out according to the following steps: first step, selecting materials and blanking; selecting a round steel rod with the diameter which is greater than that of a long shaft part and smaller than that of an eccentric crankshaftpart; second step, coldly extruding and molding the long shaft part, wherein a transition part is provided with the long shaft part and a cylindrical part connected with one end of the long shaft part; and third step, coldly extruding and molding the eccentric crankshaft part and a short shaft part, and applying axial pressure to the transition part to enable the cylindrical part in the transition part to be deformed, fully fill an eccentric crankshaft molding cavity and enable residual materials to flow into a short shaft molding cavity. In a production process of the rotary type compressorcrankshaft blank, the eccentric crankshaft part and the short shaft part are nearly subjected to an axial bearing force in a molding process, so that the rotary type compressor crankshaft blank is noteasy to bend and deform.
Owner:浙江百达精工股份有限公司

Automobile air-conditioning compressor swash plate and production method thereof

The invention discloses an automobile air-conditioning compressor swash plate. The automobile air-conditioning compressor swash plate is prepared from the following component aluminum alloys in percentage by weight: 10%-12% of silicon, 3%-4% of copper, 0.2%-0.3% of magnesium, 0.6%-1.2% of nickel, 0-0.2% of manganese, 0.2%-0.4% of molybdenum, 0-0.4% of iron, 0-0.1% of zinc, 0.2%-0.6% of chromium, 0-0.2% of titanium, 0.1%-0.2% of carbon, 0.2%-0.4% of rhenium, and the balance of aluminum. A production method of the automobile air-conditioning compressor swash plate comprises the steps that step one, preheating is carried out; step two, gold melting is carried out; step three, deterioration is carried out; step four, heat treatment is carried out; step five, rough machining is carried out; step six, cryogenic nitrogen treatment is carried out; and step seven, finish machining is carried out. According to the Automobile air-conditioning compressor swash plate and the production method thereof, the tissue density of products can be enhanced, the abrasive resistance and strength of the products are improved, transformation of the products is avoided, internal stress of the products is eliminated, the life is prolonged, and the actual use requirement is met.
Owner:滁州市爱科知识产权代理有限公司

Cold precision forging forming technology for inner spline lock ring with inverted cone

The invention discloses a cold precision forging forming technology for an inner spline lock with an inverted cone. According to the body of the technology, precision forging forming of an end face ratchet and an inner spline is synchronously finished through a cold blocking forming procedure. The technology specifically comprises the following procedures of material preparing, ring rolling blankmanufacturing, annealing treatment, surface treatment, blank turning, phosphating, cold precision forging and finish machining. Few procedures are adopted, the work efficiency is high, and most importantly, machining of the end face ratchet and the inner spline is synchronously finished through one-time cold blocking forming work. Due to the fact that the position degrees of the ratchet and the inner spline in a lock ring are achieved through a die, precision is guaranteed, and consistency is good. In addition, the rolling and cold precision forging forming technology is adopted, on one hand,the original metal flow line is kept in the forming process, and on the other hand, the tissue density of the raw material is greatly improved; and accordingly, the abrasion resistance and strength ofproducts can be better improved, and the manufactured lock ring completely meets the requirement for automobile matching
Owner:JIANGSU PACIFIC PRECISION FORGING +1

Preparation method of wear-resistant sole material

The invention relates to a preparation method of a wear-resistant sole material. The composite material comprises nitrile butadiene rubber and tungsten-cobalt alloy particles. The preparation method of the wear-resistant sole material comprises the following steps: mixing nitrile rubber through an open mill and a calender for 1 hour to prepare a rubber material, vulcanizing the rubber material through a press vulcanizer through a heat-vulcanization process with pressurization at the same time to obtain a rubber product which is compact in structure, free of bubbles and smooth in surface; weighing tungsten powder, pushing the tungsten powder into conventional carbonization equipment, carbonizing at a low temperature of 1400 DEG C with hydrogen being fed, and cleaning, crushing and screeningthe tungsten carbide to prepare tungsten carbide powder; reducing the cobalt oxide through hydrogen at the temperature of 600 DEG C in a direct-heating four-tube electric furnace to prepare cobalt powder, screening the reduced cobalt powder through a screening machine (100-200 meshes), and finally preserving the prepared tungsten carbide powder and cobalt powder in a sealed mode in carbon dioxidegas; mixing tungsten carbide powder and cobalt powder, pouring the mixture into a rolling ball mill, and adding an alcohol wet milling medium for rolling ball milling.
Owner:YANGZHOU AIFEIKE SHOES CO LTD

Comprehensive utilization method of powder by-products generated in spray forming process and product application

The invention provides a comprehensive utilization method of powder by-products generated in the spray forming process. The method comprises the steps that powder by-products are pressed, formed and sintered directly; the powder by-products mainly from extra powder generated in the spray forming green part preparation process, and are named as powder by-products in order to differ from a spray forming green part; according to the pressing forming, a hydraulic single column press or a four-column hydraulic press is adopted for loading the powder by-products into a steel mold to be formed, and agreen body is prepared; according to sintering, a vacuum hot pressing furnace is adopted for performing sintering densification, an alloy is prepared, and therefore the powder by-products are comprehensively utilized. According to the comprehensive utilization method of powder by-products generated in the spray forming process, the preparation technological process is short, the cost is low, operation is easy, convenient and flexible, the prepared materials have the structure and performance advantages of being fine in grain, uniform in structure, free of segregation and high in strength. Themethod can effectively achieve comprehensive utilization of powder by-products, the material utilization rate is increased, and the certain economic benefits are obtained.
Owner:CENT SOUTH UNIV

Center Porosity Control Technology of Continuous Casting Big Round Billet

ActiveCN103567410BGood for controlling porosity levelReduce temperature gradientPorosityAutomatic control
The invention belongs to the technical field of metallurgy, and particularly relates to a process for controlling center porosity of a large and round continuous casting billet. The process comprises steps as follows: qualified molten steel in tundish is injected into a mold through a four-slitting sided cyclone submerged nozzle; mold fluxes are added, and the depth of the submerged nozzle of the mold is controlled to range from 110 mm to 130 mm; a mold liquid level automatic control system is used for stabilizing a mold liquid level and a pulling rate, and the superheat degree of the molten steel in the tundish is stabilized; the secondary cooling speed of a casting billet is controlled; and M-EMS (mold electromagnetic stirring) and F-EMS (final electromagnetic stirring) parameters are optimized. With the adoption of the process, the large and round billet is produced, melting of the mold fluxes is facilitated, the temperature gradient from a billet shell to molten steel at the core part of the casting billet can be reduced, the overheat degree of the molten steel in the center is decreased, the isometric crystal proportion of the casting billet is increased, the tissue density of the casting billet is increased, and the grade of the center porosity of the large and round continuous casting billet can be controlled.
Owner:SHANDONG XIWANG SPECIAL STEEL

Furnace building method of intermediate-frequency induction furnace for copper alloy smelting

The invention relates to a furnace building method of an intermediate-frequency induction furnace for copper alloy smelting, which comprises the following steps: firstly, preparing a lining material of a furnace-body outer lining and a fire-door lute, and laying a layer of epoxy plate and placing an induction coil on an asbestos board base; laying a glass fiber fabric on the inner wall of the induction coil and the epoxy plate, so that the glass fiber fabric is formed into a pocket shape; hierarchically adding the lining material of the furnace-body outer lining into the glass fiber fabric pocket, and hierarchically tamping and knotting the obtained product so as to form a furnace bottom; then, placing a graphite crucible on the midmost position of the furnace bottom and compacting the furnace bottom; hierarchically adding the lining material of the furnace-body outer lining into a space between the glass fiber fabric bag and the graphite crucible, and tamping and knotting the lining material so as to obtain the furnace-body outer lining, so that the top surface of the furnace-body outer lining is lower than the top surface of the graphite crucible and the top surface of the induction coil; adhering a fire door to the top surface of the graphite crucible through the fire-door lute, filling the fire-door lute between the fire door and the glass fiber fabric bag, and carrying out tamping and flattened-brushing on the fire-door lute so as to obtain a fire-door outer lining; carrying out sintering on the outer lining by using an oven, so that silica has crystal transformation; and after the whole furnace is hardened, stopping heating so as to complete the furnace building. The method disclosed by the invention has the characteristics of high strength, good furnace-body combined performances and long service life.
Owner:CRRC QISHUYAN INSTITUTE CO LTD

Anti-lifting combined type fixed slide way of sintering machine and manufacturing method of anti-lifting combined type fixed slide way

PendingCN114322572APrevent from liftingAvoid damageCharge manipulationSlide plateComposite plate
The invention discloses a sintering machine anti-lifting combined type fixed slideway and a manufacturing method thereof.The sintering machine anti-lifting combined type fixed slideway comprises a first slideway, a second slideway, a third slideway and a fourth slideway, the first slideway is provided with a first composite plate composed of a first wear-resisting plate and a first steel plate, and the first wear-resisting plate and the first steel plate are connected through positioning fastening bolts; the first end of the first composite plate is provided with an anti-lifting structure, the second end of the first composite plate is provided with a chamfer, and the first composite plate is provided with an oil hole and a sealing plate fixing hole; an anti-lifting structure is designed on the first slide way, meanwhile, the first slide way is fully welded to the slide way base, chamfering treatment is also carried out on edges and corners of the second slide way and the third slide way on the advancing stress face of the trolley, and damage caused by an elastic sliding plate of the sintering machine trolley is effectively prevented; the fixed slide way adopts a double-metal-plate structural design, a wear-resisting plate is high in hardness and meets the process requirement, however, due to the fact that the hardness is too high and flexibility is lacked, the requirement for flexibility is just met when a steel plate is used as a base plate, and the design is the original intention of the double-layer composite plate.
Owner:SD STEEL RIZHAO CO LTD
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