This invention discloses a
sintering control process for improving the lead and
cadmium leaching rate of
ceramic glazes, relating to the field of daily-use
ceramic manufacturing technology. The process includes: determining the characteristic
dielectric frequency of the
glaze to be fired at its critical
melting temperature, where the characteristic
dielectric frequency corresponds to the frequency of synergistic polarization between lead or
cadmium ions and glass network
forging ions; heating the product to the critical
melting temperature and holding it at that temperature, applying an intermittent pulsed
electric field with a frequency equal to the characteristic
dielectric frequency; after stopping the
electric field, subjecting the
glaze melt to
temperature cycling treatment, applying periodic temperature fluctuations at a reference temperature; and after the last half-cycle of cooling, rapidly cooling through the
glass transition temperature zone, followed by
slow cooling to
room temperature. This invention, through the synergistic control of characteristic frequency
electric field writing,
temperature cycling screening, and gradient rapid freezing, significantly reduces the lead and
cadmium leaching rate of the
glaze surface without changing the glaze formulation, increasing the maximum firing temperature, or extending the
production cycle.