The invention provides a composite layered sintered ore and a preparation method and
system.The preparation method comprises the steps that lump
coal is crushed and screened, and lump
coal particles are obtained; uniformly mixing an iron-containing
raw material, a CaO-containing flux and fuel to obtain an outer-layer mixed material; feeding the lump
coal particles into a disc pelletizer, and spraying atomized water to the surfaces of the lump coal particles until the surfaces of the lump coal particles are wet; spraying
calcium ferrite to the surfaces of the lump coal particles; the outer-layer mixed material is added into a disc pelletizer, atomized water is continuously sprayed for
pelletizing, screening is conducted after
pelletizing is finished, and a green pellet mixed material is obtained; conveying the green pellet mixture to a
sintering machine, igniting the green pellet mixture, and
sintering the green pellet mixture under the condition of injecting
hydrogen-rich gas to obtain high-temperature sintered ore;
hydrogen is adopted as a cooling agent to cool the high-temperature sintered ore, and pre-reduction of the high-temperature sintered ore is achieved in the cooling process. According to the invention, the composite layered sintered ore has high strength and air permeability, and the
coke ratio can be reduced while the lump coal ratio in the ironmaking process is increased.