49results about How to "Improve weld seam quality" patented technology

The invention relates to a flux-cored wire for austenitic stainless steel all-position welding, and the flux-cored wire is composed of a flux core and an external stainless steel belt, wherein, the flux core accounts for 22-24wt% of the flux-cored wire, and the flux core comprises the following components in percentage by weight: 20-23% of metal chromium powder, 7-8.5% of metal nickel powder, 2-4% of electrolytic manganese metal, 3-4% of aluminium powder, 0.5-1% of ferrotitanium, 32-34% of rutile, 1-2% of quartz, 2-4% of zircon sand, 4-6% of albite, 2-4% of potassium feldspar, 1-1.5% of cryolite, 1-1.5% of lithium carbonate, 0.1-0.5% of bismuth oxide and the balance of iron powder. The ratio of the albite to the potassium feldspar in the flux core is 1.2-2, the sum of the albite and the potassium feldspar is not more than 10wt% of the flux core, the external stainless steel belt is the austenitic stainless steel 304L, the carbon content is less than 0.025wt%, the diameter of the flux-cored wire is 0.9-1.2mm, and the flux-cored wire can be used for realizing the austenitic stainless steel all-position welding.

The invention discloses a thick-wall chromium-molybdenum steel pipeline submerged arc welding technology, which is characterized in that an automatic submerged arc welding is used for filling and welding a cover: a pipeline is placed on a rolling tire, an automatic submerged arc welder is used for welding the pipeline, the rolling tire is rotated to drive the pipeline to rotate during welding, and a welding gun is located at a flat welding position and always keeps still; welding parameters are as follows: the welding current is 240-500A, the voltage is 30-36.5V, the welding speed is 36-46.5 cm/min, the extension length of a welding wire is 8-12 mm, and a distance from a tail end of the welding wire to a weld surface is 5-6 mm. The average working efficiency by using the submerged arc welding technology to weld the thick-wall chromium-molybdenum steel pipeline is more than 4-6 times that of the manual welding, the thickness theta of a welding wall is more than the thick-wall pipeline of 30 mm, and the working efficiency is 8-12 times that of the manual welding.

The invention provides a flux-cored wire for the all-position welding of an austenitic stainless steel, comprising flux powder and a stainless steel band for external use, wherein the weight of a flux core accounts for 28.0-30.0 percent of the total weight of the flux-cored wire, the flux core contains the following components accounting for the flux core in percentage by weight: 25.0%-28.0% of metallic chromium powder, 29.0%-32.0% of metallic nickel powder, 4.0%-5.0% of electrolytic metallic manganese, 2.0%-4.0% of high carbon ferro-chrome, 18.0%-20.0% of rutiles, 1.0%-2.0% of quartz, 1.0%-2.0% of zircon sands, 1.0%-3.0% of feldspars, 0.5%-1.0% of fluorspars, 0.5%-1.5% of calcium carbonate, 0.5%-1.5% of barium carbonate, and the balance of ferrous powder. The flux-cored wire has good welding process property and is suitable for the all-position gas-shielded welding of a high-chromium-nickel all-austenitic stainless steel.

The invention provides a surface preprocessing method for laser welding of an aluminum alloy. The method is characterized by comprising the steps of 1) performing surface texturing treatment on an area, to be welded, of the aluminum alloy through short-pulse laser with energy density of I1, thus forming a regular ripple microstructure; and increasing the surface roughness of the area, to be welded, of the aluminum alloy, wherein the I1 is more than the burning loss threshold Ia of the aluminum alloy; 2) cleaning the surface of the area, to be welded, of the aluminum alloy through the short-pulse laser with the energy density of I2; removing polluting matters on the surface of the microstructure of the area, to be welded, of the aluminum alloy through the short-pulse laser with energy density of I2 so as to remove pollutants on the surface of the microstructure of the area, to be welded, of the aluminum alloy; and increasing the surface cleanness of the area, to be welded, of the aluminum alloy, wherein the I2 is more than the washing threshold Ic of the aluminum alloy and is less than the burning loss threshold Ia of the aluminum alloy; and 3) starting to weld the aluminum alloy within 30min. With the adoption of the method, two major problems that the reflectivity of the aluminum alloy surface to to laser is high, and a surface oxide film is hard to remove, can be synchronously solved; and the forming quality of a weld joint of the aluminum alloy is obviously improved.

The invention discloses a flux-cored wire used for super duplex stainless steel gas shielded welding and a preparation method thereof. The flux-cored wire is composed of an external use steel belt andflux powder, wherein the external use steel belt is made of an austenitic stainless steel belt with 17.0%-18.0% of chromium and 11.0%-12.5% of nickel; and the flux powder comprises the following components of, in percentage by weight, 36.0%-38.0% of chromium powder, 9.0%-13.0% of high-nitrogen chromium iron, 2.5%-3.0% of electrolytic manganese metal, 4.0%-5.0% of molybdenum powder, 0.5%-1.0% of ferrosilicon, 1.0%-1.5% of ferrotitanium, 0.5%-1.0% of aluminum-magnesium alloy, 18.0%-20.0% of rutile, 1.0%-2.0% of quartz, 5.0%-6.0% of zircon sand, 1.0%-1.5% of potassium feldspar, 3.0%-3.5% of albite, 1.0%-1.5% of fluorite, 0.5%-1.0% of sodium cryolite, 1.0%-1.5% of potassium titanate, 0.1%-0.3% of bismuth oxide and the balance iron powder. According to the flux-cored wire used for super duplexstainless steel gas shielded welding and the preparation method thereof, the components and the two-phase proportion of deposited metal can be balanced, thus obtaining a duplex stainless steel welding joint which is good in forming quality and excellent in corrosion resistance.

The invention provides a cooperative control method for track online dynamic programming and weld pass tracking in a welding process and belongs to the technical field of movable welding robots. According to the method, the advantages that the joint welding groove detection in front of a welding area is achieved by a structured light visual sensor detecting area ahead of an electric arc, and welding torch poses are obtained by an electric arc sensor in real time are combined sufficiently; based on the weld pass isometric approximation theory, the cooperative decoupling control over the track online dynamic programming and weld pass tracking of a robot body is achieved. By means of the method, the welding speed stability and weld pass tracking accuracy of a movable welding robot in the large structure complex tracking welding joint welding process can be improved, and the local large curvature of the joint track and the welding joint forming quality in a bevel area are improved; the method can be applied to the movable robot welding process in equipment manufacturing of ships, energy sources, rail transit and the like and is especially applicable to the welding occasions of curved welding joints of large bevel or large curvature.

The invention belongs to the technical field of welding, and provides a method for welding a main steam or main water supply pipeline of a nuclear island in a nuclear power plant in order to solve the problems that an existing method for the main steam or main water supply pipeline of the nuclear island is low in efficiency and large in labor intensity, and a welder is likely to be wounded. The method comprises the steps that 1, groove machining is carried out on the main steam or main water supply pipeline of the nuclear island, a machined groove is a U-shaped groove, the groove angle of the groove ranges from 5 degrees to 8 degrees, the length of the truncated edge of the groove ranges from 1.8 mm to 3 mm, the thickness of the truncated edge ranges from 1.8 mm to 3 mm, and the radius of a chamfer ranges from 1.8 mm to 3 mm; 2, pipeline assembly is carried out; 3, tack bar spot welding fixing is carried out through manual argon tungsten-arc welding; 4, pipeline preheating is carried out; 5, bottoming, filling and cover face welding are completed through automatic argon tungsten-arc welding; and 6, post thermal treatment and stress relief thermal treatment are carried out. According to the method for welding the main steam or main water supply pipeline, the working efficiency of welding the main steam or main water supply pipeline of the nuclear island is improved, welding material consumption is reduced, the working environment of the welder is improved, and the labor intensity of the welder is lowered.

The invention relates to the technical field of composite material gas cylinders, in particular to a metal lining carbon fiber winding composite material gas cylinder and a manufacturing method thereof. The metal lining carbon fiber winding composite material gas cylinder comprises a nickel-base alloy lining, a carbon fiber/epoxy resin composite layer and a metal flange. The nickel-based alloy lining is formed by welding an air port joint, an air port end sealing head, a cylinder body, a sealing end sealing head and a sealing end joint. The carbon fiber/epoxy resin composite layer is wound on the outer surface of the nickel-based alloy lining. The metal flange is connected with the bottom of the sealing end sealing head. The metal lining carbon fiber winding composite material gas cylinder is simple in structure, high in reliability, high in safety, high in pressure bearing capacity, small in body mass, wide in medium storage range and high in high and low temperature environment resistance, the performance requirements for high performance factors and long fatigue life can be met at the same time, and the requirements for light high-strength composite gas cylinders in the fields of spaceflight, aviation, ships and the like are met.

The invention provides a large-heat input gas-electric vertical welding gas shielded flux-cored wire based on a grain refinement mechanism. The large-heat input gas-electric vertical welding gas shielded flux-cored wire comprises a flux-cored wire outer skin and inner powder, wherein a low-carbon steel cold-rolled steel strip is adopted by the flux-cored wire outer skin, and the flux-cored wire comprises, by mass, less than 0.06% of C, less than 0.3% of Si, less than 0.8% of Mn, less than 0.02% of P, less than 0.01% of S, and the balance Fe and inevitable impurities; the powder comprises, by mass, 1-5% of one or two of titanium dioxide or rutile, 2-6% of quartz sand, 3-8% of feldspar, 1-5% of magnetite, 2-5% of one or more of lithium oxide, sodium oxide or potassium oxide, 10-15% of low-carbon ferromanganese, 3-8% of aluminum powder, 3-8% of ferrotitanium, 2-6% of nickel powder, 2-6% of rare earth silicon, 1-3% of magnesium powder, and the balance reduced iron powder; and the powder accounts for 15-20% of the total mass of the flux-cored wire. The flux-cored wire can be used for 100kj/cm-300kj/cm large-heat input gas-electric vertical welding of a thick steel plate.

The invention relates to a bolster and buffer welding tool which is characterized by comprising a tool steel structure (1), a corbel clamping tool (7), a corbel positioning block (6), a pressing plate device (5), a position changing unit, a coupler plate mounting base (2), a steel aluminum cushion block (4) and a compacting device (3), wherein two ends of the tool steel structure (1) are providedwith connecting bases (8) mounted on the position changing unit; one end of the tool steel structure (1) is fixedly welded with the coupler plate mounting base (2), and the corbel positioning block (6) and the steel aluminum cushion block (4) are positioned based on the coupler plate mounting base (2), the corbel clamping tool (7) is positioned by the other end of the tool steel structure (1) viathe corbel positioning block (6); and the pressing plate device (5) and the compacting device (3) are fixedly welded on the tool steel structure (1). The bolster and buffer welding tool adopts the position changing unit to adjust the tool angle to realize 360-degree rotation of the tool, and turns vertical welding and overhead welding into flat welding, thereby reducing overlap stack and lack of penetration, and meanwhile, a pair of F-shaped pliers is adopted for being matched with the compacting device to fix welding members, thus welding deformation is prevented and good welding quality, accurate positioning and convenience in loading and unloading are guaranteed.

The invention discloses a chromium-titanium-strengthened high-carbon high-alloy-steel wear-resistant surfacing flux-cored wire. The chromium-titanium-strengthened high-carbon high-alloy-steel wear-resistant surfacing flux-cored wire is prepared from an external carbon steel belt and chemical powder wrapped by the external carbon steel belt; the weight of the chemical powder accounts for 38.0% to 42.0% of the total weight of the welding wire, and the chemical powder is prepared from 20.0%-25.0% of high carbon chromium iron, 38.0%-45.0% of ferrotitanium, 1.2%-1.6% of metal manganese powder, 2.0%-2.2% of metal molybdenum powder, 3.5%-4.0% of graphite, 2.5%-5.0% of silicon calcium alloy, 2.0%-3.0% of zirconium quartz sand, 8.0%-10.0% of fluorite, 0.1%-0.2 % of boron carbide and the balance iron powder. A preparing method includes the steps that the U-shaped external carbon steel belt is made, the chemical powder is added into the U-shaped groove, five-pass continuous drawing reducing is carried out after an opening is sealed, and the flux-cored wire is obtained. The chromium-titanium-strengthened high-carbon high-alloy-steel wear-resistant surfacing flux-cored wire is suitable for surfacing composite manufacturing and on-line repairing of a grinding roller and a grinding disc, and the service life of the grinding roller and the service life of the grinding disc can be remarkably prolonged.

The invention relates to an arc welding method adopting an external sound pressure mode and a device, and the arc welding method aims to provide a gas shielded welding device of a complex method which can realize stable process, high welding formation quality and greatly improved welding efficiency. The device consists of an acoustic energy transducer (2), an acoustic amplitude-change rod (3), a protective gas injecting nozzle (4), a welding electrode clamp (5), an acoustic generation source (9) and a welding source (8). Under the non-melt electrode mode, the arc welding method has the advantages of stable welding process, improved weld penetration of a single-pass weld and high welding formation quality, as well as realization of high effective welding under the common non-melt electrode welding environment. When being used under the melt electrode mode, the arc welding method has the advantages of greatly improved welding efficiency, effective control of welding heat input quantity, changed weld penetration due to the changed acoustic frequency, the protective gas injecting nozzle, the welding height and other parameters, and effective control of solidification and crystalline state of the molten metal.

The invention discloses a welding gun for rotating arc gas metal arc welding. The welding gun comprises a welding gun outer barrel, wherein the welding gun outer barrel is internally provided with an eccentric assembly, the eccentric assembly comprises an upper inner barrel, a lower inner barrel and an eccentric slide block adjustment mechanism, the welding gun also comprises a hollow rotation shaft arranged on the eccentric assembly, when the upper inner barrel and the lower inner barrel rotate, the hollow rotation shaft does eccentric revolution surrounding the axle line of the upper inner barrel and the lower inner barrel, and does reversed rotation surrounding the self axle line at the same time, the front end of the hollow rotation shaft is connected with an electric conduction nozzle, the rear end of the hollow rotation shaft is connected with an electric conduction disc, during the welding, the electric current flows into the electric conduction disc through a flexible cable from an end cover, then reaches the electric conduction nozzle through the hollow rotation shaft, and is conducted onto a welding wire, a rotating arc generated along with the rotation of the hollow shaft and the electric conduction nozzle. The flexible cable can stably conducting electricity in a fixing manner, and the problem of stable electric conduction between a rotating part (the hollow rotation shaft) and a fixing part (welding cable) is solved. The welding gun disclosed by the invention can be used for a variety of positions welding such as flat position welding, over-head position welding, vertical position welding and horizontal position welding, and the appearance of a welded joint is good and in a clear fish-scale pattern shape.

The invention discloses a method for single-side welding double-side forming of an HG785D steel plate robot, belongs to the technical field of welding a load-carrying truck chassis, a crane lifting arm and multiple sorts of high-strength spandrel girders. The invention solves the technical problem by providing the method for single-side welding double-side forming of the HG785D steel plate robot, which aims to improve the welding seam forming quality of a product, therefore the welding percent of pass is increased, the worker labor intensity is reduced, and the advanced manufacturing level of an enterprise is improved. The invention adopts the technical scheme that the keys for realizing single-side welding double-side forming and the actual operation are firstly taken into consideration, the influences of welding current, welding speed and butt joint gap on welding quality are analyzed, and the problem that the welding percent of pass of single-side welding double-side forming is low is solved by adopting methods of determining the welding current, the welding speed and the joining gap, and the like. The method for single-side welding double-side forming of the HG785D steel plate robot provided by the invention can be widely applied to the field of single-side welding double-side forming.

The invention relates to an ultrasonic-assisted eutectic reaction brazing method for dissimilar metal, and belongs to the technical field of dissimilar material welding. The ultrasonic welding of a magnesium alloy and an aluminum alloy is carried out by adding a zinc intermediate layer, so that the generation of Mg-Al intermetallic compounds is successfully avoided, the welding quality and strength of a joint are improved, proper welding process parameters are adjusted to weld a workpiece, and the influence of different process parameters on the shear strength of a joint is researched, and the adjusted process parameters are as follows that the welding energy is 0-9999 J, the welding amplitude is 60%-100%, and the welding static pressure is 0-0.65 MPa. By means of parameter adjustment, a 0.1 millimeter magnesium alloy sheet and a 0.1 millimeter aluminum alloy sheet can be connected through dissimilar materials, and it is guaranteed that the welding joint is small in deformation, good in forming and free of welding defects such as cracks and air holes, when the welding energy is 1700 J, the welding amplitude is 95%, the welding static pressure is 0.4 MPa, the joint shear strength reaches the maximum and is 57.62 MPa, and compared with the Mg/Al ultrasonic welding process without a middle layer, the joint strength is improved by 89.66%.

The invention discloses a magnetically-controlled plasma welding method and a welding device. According to the magnetically-controlled plasma welding method, adding of a longitudinal magnetic field along the direction of a welding gun between the welding gun and a workpiece welded is adopted. Under restraint of a longitudinal magnetic field, the drastic contracting effect is produced by electric arcs. The electric field intensity of the electric arcs is strengthened conspicuously, and thus the electric arcs have strong longitudinal penetrating power. Therefore, by adding the longitudinal magnetic field between the welding gun and the workpiece welded, a high-thickness plate or other special metal materials which are difficult to weld can be welded easily; and moreover, under the action ofelectrified coil current, the workpiece welded also has function of preheating before welding and heat treatment after welding, and the welding joint molding quality is improved obviously.

The invention discloses a welding seam defect automatic detection method which comprises the following steps: S1, acquiring a preset welding track and process parameters during welding operation of a welding robot and storing the preset welding track and process parameters in an additionally arranged server, and acquiring an actual welding track during welding operation of the welding robot and storing the actual welding track in the additionally arranged server; s2, a welding seam visual detection device and an ultrasonic flaw detector are used for scanning and detecting the welding seam along with the preset welding track, obtained in the step S1, of the welding robot, welding seam detection data are uploaded to a server to be stored, the welding seam visual detection device detects appearance parameters of the welding seam, and the ultrasonic flaw detector detects internal parameters of the welding seam; and S3, tabulating the preset welding track, the actual welding track, the process parameters and the welding seam detection data stored in the server during the welding operation of the welding robot according to the time latitude, and generating a flaw detection report. The invention further discloses an automatic weld defect detection device.

The invention discloses a horizontal position welding method for an austenitic stainless steel bottom-locking structure. The horizontal position welding method sequentially comprises the following steps of, preparing a austenitic stainless steel structure; carrying out pretreatment; installing a horizontal position welding system; adjusting the welding position, specifically, adjusting the included angle theta between the axis of a tungsten electrode bar and a horizontal line to be 10-15 degrees, and adjusting the distance L between the end of the tungsten electrode bar and the surface of the austenitic stainless steel structure to be 3-5 mm; and staring welding. The invention further discloses a horizontal position welding system for the austenitic stainless steel bottom-locking structure. A high-frequency pulse welding power source is electrically connected with a control cabinet, an industrial robot and an argon arc welding torch, the control cabinet is electrically connected with the industrial robot, the argon arc welding torch is fixed to the industrial robot, a tungsten electrode bar is fixed to the argon arc welding torch, the angle theta between the axis of the tungsten electrode bar and the horizontal line ranges from 10 degrees to 15 degrees, and the distance L between the end part of the tungsten electrode bar and the surface close to the austenitic stainless steel structure is 3-5mm. According to the horizontal position welding method and system for the austenitic stainless steel bottom-locking structure, the welding cost is reduced, the welding process requirement is lowered, and the forming quality of a welding seam is improved.

The invention discloses a pipeline steel two-in-one butt weld pipeline deep penetration high-speed welding process method, and relates to the technical field. The method is applied to a filling weld bead and a cosmetic weld bead, adopts downhill welding, and comprises the following steps that S1, a pipe fitting to be welded is cut off and bevelled by adopting a machining method, and rust and oil dirt near a groove of the pipe fitting are removed according to standard regulations; S2, a welding material matched with a base material and a dry, oil-free and rust-free welding wire special for pipeline steel are used, and pre-welding inspection is carried out on the used welding wire before welding; and S3, a 1G process method that a pipe rotates and the position of a welding machine head is not changed is adopted, welding is carried out without backing protection on the back face, and it is guaranteed that back face penetration is free of defects. Welding quality is guaranteed, procedures are simplified, deposition efficiency is high, and welding efficiency is improved.