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78results about How to "Unique process method" patented technology

Casting method of turbine housing

ActiveCN105458182AIncrease productivityEffective control of solidification sequenceFoundry mouldsFoundry coresSlagTurbine
The invention provides a casting method of a turbine housing. The casting method includes the following steps of firstly, core manufacturing, secondly, core assembly, thirdly, shell core baking, fourthly, smelting and refining, fifthly, mold preparation, sixthly, casting and seventhly cutting and cleaning. In the core manufacturing process, a riser sand core mold is arranged on a core shooting machine, the core shooting machine is powered on to heat the mold, a layer of precoated sand is cured on a cavity of the riser sand core mold, and a riser sand core is obtained after mold opening. In the core assembly process, the riser sand core and a turbine housing core are assembled and bonded. In the shell core baking process, shell cores painted with coatings are put into a baking kiln. In the smelting and refining process, raw materials are added to a melting and heat preservation furnace, and the melting and heat preservation furnace is powered on for melting. In the casting process, the shell cores are put in a mold, and tilt casting is conducted after mold combination. In the cutting and cleaning process, a casting is cut, the riser is cast, and burrs and fins of the casting are ground and cleaned. The metal tilt casting method of an aluminum alloy turbine housing body can solves the problems of shrinkage porosities and cavities and slag holes in a big flange face of the aluminum alloy turbine housing; open risers and blind risers are arranged, in combination with the riser sand core, an ideal temperature field is formed after the casting is cast, and solidification can be conducted from the casting to the risers in sequence.
Owner:XIAN AERO ENGINE CONTROLS

Manufacturing method of wedge-shaped lens

The invention discloses a manufacturing method of a wedge-shaped lens, belonging to the technical field of optical cold processing. The manufacturing method comprises the specific steps of: manufacturing a wedge-shaped lens blank and a high-precision glass clamp by adopting a conventional optical processing technology so as to ensure that a first guide through face of the wedge-shaped lens as well as the surface shape and the surface defects of the wedge-shaped glass clamp meet formulated requirements; optically cementing the first light through face of the wedge-shaped lens onto the inclined surface of the wedge-shaped glass clamp which is already optically cemented onto a parallel planer optical cementing base plate, carrying out fine grinding and polishing on a second light through face of the wedge-shaped lens, and obtaining the wedge-shaped lens with second-level precision by controlling the thickness, the parallel difference and the surface shape precision of the second light through face and the parallel planer optical cementing base plate. The manufacturing method for machining the wedge-shaped lens, disclosed by the invention, not only has a simple process, strong operability and a greatly-prolonged manufacturing period, but also is easy to ensure the single-batch finished product ratio of wedge-shaped lens parts with small sizes, large angles and second-level precision and overcomes the difficulties of unstable quality, low efficiency and low finished product ratio in the conventional processing method.
Owner:CHINA NORTH IND NO 205 RES INST

Production technology of furan resin used for casting steel

The invention relates to a production technology of furan resin, in particular to a production technology of furan resin used for casting steel. The technology comprises the following steps of: closing an outlet valve at the bottom of the reactor, opening a feed valve, starting a mixer, adding certain content of paraformaldehyde, urea and furfuryl alcohol, adding certain content of basic catalyst to adjust the PH value of the seasoning liquid; heating up to 80-100 DEG C, insulating for 60-80 minutes; stopping the insulation, opening cooling water and cooling down to 60-90 DEG C, adding 50% of the total amount of furfuryl alcohol; adding certain amount of acid catalyst to adjust the PH value of the seasoning liquid to 3-5 when the temperature drops to 60 DEG C; heating up to 85-100 DEG C, insulating for 50-70 minutes; adding the 25% of the total amount of furfuryl alcohol, adding certain amount of silane coupling agent ammonia and methanol; and continuing to stir for 30 minutes after discharging and submitting for censorship. The invention provides a method of using imported paraformaldehyde and urea to produce urea-formaldehyde glue on the basis of traditional resin technology instead of using aqueous solution of formaldehyde. The production technology provided by the invention has the advantages of needlessness of dehydration in the post-synthetic phase, production cycle reducing, cost saving and environmental protection.
Owner:GANSU KOCEL CHEM

Anti-deformation method for casting vane of ultra-large mixed flow type water turbine

The invention relates to an anti-deformation casting method, in particular to an anti-deformation method for casting a vane of an ultra-large mixed flow type water turbine, which comprises the steps of mould manufacturing, molding, mould assembling, pouring, sand falling, cleaning and heat treatment. The method is characterized in that: the manufactured mould adopts a steel-wood mesh-shaped frame as aggregate which is filled with resin; a support is manufactured according to a molded line; a three-box T-type assembling, real pattern molding, flat building and vertical casting, combined sand boxes and resin self-hardening sand are adopted; facing sand adopts chromite sand; the inside of the molding sand is provided with a framework of steel reinforcement; the heat treatment adopts a vertical type charging method and uses a U-shaped supporting frock; and a dead head is cut and provided with a leveled dead head neck; the direction of the dead head neck is downward for supporting the vane; and two sides of the dead head neck are provided with a clamp for ensuring the vertical direction of the vane. The process method is unique, reduces the machining amount, reduces the ratio of gross and weight, shortens production period, reduces the cost, and solves the problems of deformation in vane production and manufacturing, and fat head and big ears caused by overlarge vane machining amount.
Owner:KOCEL EQUIP

Machining method of coarse pitch threads

The invention relates to a machining method of threads, in particular to the machining method of coarse pitch threads. The machining method comprises the following steps of building a right-angle trapezoidal thread finish machining outline and rough machining outline mathematical models; designing cutter paths according to the physical dimension of a designed non-standard cutter; building a numerical control macroprogram by applying the rough machining outline and cutter path mathematical models, selecting appropriate cutting parameters according to tool nose fillet radius R0.8 and combining with actual machining equipment and building a numerical control macroprogram by applying thread right-angle side finish machining outline and cutter path mathematical models, mathematical models right-angle sides by repeatedly feeding, and adopting sample plate and feeler gauge detection until required accuracy is achieved; and adjusting numerical control macroprogram contents, using the sample plate and feeler gauge to detect in a matched mode and completing machining of right-angle trapezoidal thread slope side according to machining results. The machining method is unique in process method, capable of effectively guaranteeing thread accuracy of forms and positions and surface smoothness, improving processing efficiency and shortening machining period.
Owner:KOCEL GROUP +1

Method for extracting and separating iron from industrial waste iron sludge and preparing ferrous sulfate and iron oxide red

The invention discloses a method for extracting and separating iron from industrial waste iron sludge and preparing ferrous sulfate and iron oxide red and relates to a technological method for chemical extraction and separation. The method is an organic solvent effect crystallization process for extracting and separating iron from industrial waste iron sludge and preparing ferrous sulfate and iron oxide red, consists of four technical processes and realizes the chemical goal of extracting and separating iron and preparing ferrous sulfate and iron oxide red. The four technical processes are respectively as follows: 1) a diluted sulfuric acid leaching process of industrial waste iron sludge; 2) an iron crystallization and separation process under the effect of monobasic alcohol serving as organic solvent; 3) an iron oxide red preparation process through reaction between ferrous sulfate solution and ammonium hydrogen carbonate and oxidizing roasting of sediment; and 4) an ammonium sulfate preparation process through evaporative crystallization of sedimentation solution. The method is suitable for extracting and separating iron element from all kinds of iron-containing minerals and industrial waste residues, valuable components are comprehensively utilized and the environmental pollution and the resource wastage are reduced.
Owner:SHENYANG INSTITUTE OF CHEMICAL TECHNOLOGY

In-situ spraying reparation method of horizontal aluminum busbar in electrolytic plant

The invention relates to a reparation method of an aluminum busbar, in particular to an in-situ spraying reparation method of a horizontal aluminum busbar in an electrolytic plant. The method comprises firstly checking conditions of the busbar, performing leveling processing on the surface of the busbar, then performing preprocessing on the surface of the busbar to enable the preprocessed matrix surface to reach Sa 2.5-3.0 grade and to expose uniform metal natural color, performing rough processing on the surface of the busbar to enable roughness or riveting line depth of the surface to reach 40-80mu m, utilizing the electric arc spraying technology to spray a base layer and a working layer on the surface of the damaged busbar, finally utilizing a movable suspension milling cutter to mill the coating surface, and performing clean and smooth processing to complete the reparation of the horizontal aluminum busbar. The method can be achieved in the electrolytic plant, can effectively avoid interference of a strong magnetic field, reduces labor strength, has less consumption of labor and materials and simple and fast operation, can repair surface defects of the horizontal busbar serving as the upper structure of an aluminum cell, and can reproduce a repairing layer with excellent abrasion performance.
Owner:QINGTONGXIA ALUMINUM GRP +1

Casting method of complex-structure ductile iron thin-wall casting of ship turbocharger

ActiveCN102784889ABottom shrinkage improvementImprove pass rateFoundry mouldsFoundry coresTurbochargerDuctile iron
The invention relates to the casting technology of complex-structure ductile iron thin-wall castings, such as a fuel feed case, which are important parts of a ship turbocharger, and in particular relates to a casting method of a complex-structure ductile iron thin-wall casting of the ship turbocharger. The casting method includes the steps of, in sequence, fabricating moulds, modeling, making a core, assembling the moulds, pouring and clearing the sand shakeout. The method is characterized in that a pouring system used in the pouring process consists of a riser runner, a chilling block, a live riser arranged on a bottom flange of the fuel feed case and a feeding head arranged at the lateral side of the bottom flange. A filter screen is arranged on the pouring system. With the casting method disclosed by the invention, the defect of shrinkage porosity of the bottom flange of the fuel feed case is solved, the conventional idea of changing the entire cast solidification sequence by increasing the number the chilling blocks is thoroughly changed, the problem of shrinkage porosity at the bottoms of the castings is completely improved by adopting the new feeding scheme, the percent of pass of the castings is improved, and regular batch production of the castings is ensured.
Owner:KOCEL EQUIP

Production method for sulfonic acid curing agent used for casting

The invention relates to a production method for sulfonic acid curing agent and especially to a production method for sulfonic acid curing agent used for casting without generation of three wastes (waste gas, waste water and industrial residue). The method is characterized by comprising the following steps: a, closing a kettle bottom valve, opening a vacuum pump and taking in toluene with a desired weight; b, closing a vacuum valve, opening an air release valve and a sulfuric acid feeding valve, starting a mixer and adding concentrated sulfuric acid with a desired weight; c, opening a steam valve, maintaining steam pressure to be 0.2 to 0.3 MPa, allowing temperature to rise to 100 to 118 DEG C within 40 to 50 min and carrying out insulation for 90 min; d, opening a cooling water valve, allowing temperature to drop to 60 DEG C and slowly adding organic alcohol with a desired weight through an elevated tank; e, slowly adding water with a desired weight through the elevated tank after addition of organic alcohol is finished; and f, after addition of water is finished, allowing temperature to drop to 45 DEG C, adding an aqueous hydrogen peroxide solution with a desired weight, carrying out stirring for 20 min and carrying out inspection by sampling. According to the invention, control of total acidity of the curing agent and free acid is realized, production efficiency is effectively improved, and no discharge of industrial three wastes is realized.
Owner:NINGXIA KOCEL GRP CO LTD +1

Production technique of sand-type water based paint for casting

The invention relates to a manufacturing method in a production technique of paint for casting, in particular to a production technique of sand-type water based paint for casting, wherein the sand-type water based paint belongs to a casting accessory. The production technique comprises the following steps of: adding water, tributyl phosphate and CMC (carboxy methylated cellulose) in a dissolving pot firstly, stirring uniformly, dissolving the materials completely; filtering insoluble materials by a filter screen; adding water, sodium benzoate, a sodium base bentonite suspending agent, acetic acid and reducing glue in a stirring kettle, starting up electric stirring; slowly adding white corundum, sodium lignin sulfonate and water in the stirring kettle, stirring for 15-20min; adding water on the basis of the dilution situation, wherein the baum degree of the paint is higher than 95 after being stirred uniformly; transferring the paint prepared by the steps in a colloid mill, continuously milling for 2h, discharging and packaging into barrels to obtain the paint. The invention provides the novel production technique of the sand-type water based paint for casting, which has the following characteristics of environment friendliness, high coating strength and excellent painting property.
Owner:共享新材料(山东)有限公司

Forced cooling method for wind power cast

The invention relates to a forced cooling method for a wind power cast, in particular to a forced cooling method for a wind power cast. The method comprises the following steps of manufacturing a heat exchanger, when producing a sand core, embedding core iron into casting san, and placing the heat exchanger into an inner cavity of the sand core; embedding a ceramic pipe communicated with the heat exchanger into the central position of the end face of a core head of the sand core during modeling, and enabling the ceramic pipe to be connected with the outside of a sand box; when the box is closed, after placing the sand core into a cavity, connecting the core iron of the sand core and the ceramic pipe embedded in the cavity through the ceramic pipe, and filling the core sand into the rear portion of the heat exchanger; after the box is closed, communicating the ceramic pipe and a compressed air port through a flexible hose; and during pouring, when iron liquid of the cavity is full, feeding gas into the heat exchanger. The forced cooling method for the wind power cast is unique in process, the cast is cooled through air blowing by utilizing the heat exchanger, heat dissipation of the sand core of the inner cavity is accelerated, iron liquid crusting is accelerated while vibration ramming is utilized to enable the inside of the cast to be compact, and the requirements for flaw detection can be met.
Owner:KOCEL GROUP +1

Production device and production process for preserved and spicy mustard

InactiveCN104305075AEasy to industrializeThe production process is simple and applicableFood preparationEngineeringKnife blades
The invention discloses a production device and a production process for preserved and spicy mustard, comprising a preserved and spicy mustard kneading machine and a machine for squeezing crude mustard juice. The preserved and spicy mustard kneading machine mainly comprises a fixed tray, a kneading tray, a hopper, a storage shell, a discharge opening, a kneading support, a sliding bush, a separation blade, a snap spring, a rotating shaft, a spline sleeve, a variator and an electromotor. The machine for squeezing crude mustard juice mainly comprises a screw squeezing rod, a squeezing shell, an end cover, a storage hopper, a cutter shaft, a rotary blade, a liquid receiving tray and a funnel. With the adoption of the production device for the preserved and spicy mustard, which has a compact and reasonable structure and is convenient to manufacture, the preserved and spicy mustard is rapid, convenient and labor-saving to produce, and the industrialization is facilitated. The process for producing the preserved and spicy mustard by adopting the production device for the preserved and spicy mustard is simple, applicable and unique, and the produced preserved and spicy mustard is tender, delicious and crisp, and has a good taste, and industrial production of the preserved and spicy mustard is facilitated.
Owner:CHONGQING BEIJING TECH RES & DEV
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