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84 results about "Oxygen potential" patented technology

Smelting process for controlling spring steel inclusions

The invention discloses a smelting process for controlling spring steel inclusions. The smelting process comprises the following steps of (1) KR molten iron desulfurization pretreatment, (2) BOF top-bottom double combined flowing converter smelting, (3) LF furnace refining, (4) RH furnace refining and (5) continuous casting process, wherein the mass fraction of S is controlled to be below 0.005% after molten iron is processed by the step (1); the step (3) is carried out by high-purity silicon carbide for diffusion deoxidation, and the refining slag alkalinity is controlled to be 0.6-0.9; a lowalkalinity slag process is adopted in the step (4), and the final slag alkalinity is 0.5-0.7; and it is ensured that a molten steel contact part is free of aluminum in the step (5), a double electromagnetic stirring process is adopted in a secondary cooling zone and a casting blank solidification end zone, and a central carbon segregation index is controlled to be below 1.15. The smelting processadopts molten iron pretreatment, converter catching carbon, refining low alkali slag, continuous casting protective pouring and special refractory materials. Through the control over the oxygen potential of molten steel, the inclusion form and the central carbon segregation, the spring drawing performance is improved, and the spring fatigue limit is increased.
Owner:NANJING IRON & STEEL CO LTD

Method, device and system for controlling furnace conditions of convertor steelmaking

ActiveCN102363825AOvercome the disadvantage of poor stability of artificial experience controlEasy to controlManufacturing convertersSteelmakingSmelting process
The invention provides a method, a device and a system for controlling furnace conditions of convertor steelmaking. By the method, the device and the system, the problem that a control effect is influenced by the descending of a convertor smoke hood and accumulated slag at a furnace mouth and the problem of poor control accuracy in the prior art are solved. The method comprises the following steps of: acquiring the content of CO and CO2 in furnace gas ingredients, and recording the oxygen blowing amount of a convertor and charging quantity; calculating slag oxygen potential according to the content of the CO and the CO2, the oxygen blowing amount of the convertor and charging information; inquiring the permission range of the slag oxygen potential from a data relational graph of the slag oxygen potential and the total oxygen blowing amount according to the oxygen blowing amount of the convertor, comparing the permission range of the slag oxygen potential with the calculated slag oxygen potential, and outputting spattering forecast information or drying return forecast information according to a comparison result; and controlling the oxygen blowing operation according to the forecast information. Due to the adoption of the technical scheme, the defect of poor stability of control by artificial experience is overcome; and compared with the conventional sonar slag-reducing method, the method has the advantages that: the control effect is not influenced by the descending of the convertor smoke hood and the accumulated slag at the furnace mouth; the control is more accurate; and the stability of the smelting process is improved.
Owner:田陆

Preparation method of high titanium slag TiO2 photocatalysed superfine fiber

The invention relates to a preparation method of a high titanium slag TiO2 photocatalysed superfine fiber. SiO2 and other components with lower density and lower melting point are added to lower the melting temperature of titanium slag, a scorification process similar to a melt phase-separation method is adopted to make impurities float on the top of the molten slag and cooled and solidified firstly by the principle of glass phase separation, technologies of regulating titanium slag components, controlling oxygen potentials and the like are combined to remove impurities and enrich the content of the titanium, the obtained molten high titanium slag is directly formed into fiber via oxygen blowing by a high-speed centrifugal special device, and then retraining heating is carried out to convert crystal forms to manufacture discarded metallurgical titanium slag into the TiO2 superfine fiber with photocatalysis. The diameter of the high titanium slag TiO2 photocatalysed superfine fiber prepared by the method is 3-6 microns, the length is 0.9-3.0 millimeters, which is conductive to the molding of catalytic materials and greatly increases the contact area, the crystal form of TiO2 is anatase, and the high titanium slag TiO2 photocatalysed superfine fiber can be used as the catalytic decomposition material and the filter material of industrial toxic waste gas, organic sewage and waste water.
Owner:鹤壁洁联新材料科技有限公司

Low-nitrogen boron-containing steel smelting method for improving boron element yield

The invention discloses a low-nitrogen boron-containing steel smelting method for improving the boron element yield. Converter end point boiling tapping is conducted, the frequency that molten steel absorbs nitrogen from air is reduced, a slag modifier and lime are added after converter tapping is finished for adjusting slag oxygen potentials and components, and in the tapping process, a steel ladle is subjected to bottom blowing and stirring in the whole process; after tapping is finished, molten steel is conveyed to be subjected to RH treatment, after the steel ladle is conveyed in place, vacuum pumping is conducted, C in the molten steel is utilized for deoxygenation, and after the oxygen content is reduced to be 0.02% or below, aluminum is added for deoxygenation and alloying, the 1.0-3.5 kg/t of slag modifier is added in the slag face of the steel ladle, and after all the alloy and the slag modifier are added, clean circulation is conducted for 5 min or longer time, T.O in the molten steel is smaller than or equal to 0.002%, the steel slag T.Fe+MnO is smaller than or equal to 2.0%; then, a boron-iron alloy is added, clean circulation is conducted for 8 min or longer time, andvacuum breaking and tapping are conducted. During RH tapping, the boron yield reaches 89% or above, the content and the yield of the boron element in the molten steel are stably controlled, BN precipitation in the later continuous casting process can be reduced, and important significance is achieved for stabilizing the mass and performance of the boron containing steel.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2

Method for comprehensively recovering niobium, rare earth and titanium from polymetallic ore containing iron, niobium and rare earth

The invention discloses a method for comprehensively recovering niobium, rare earth and titanium from polymetallic ore containing iron, niobium and rare earth. The method comprises the following stepsof mixing the polymetallic ore containing iron, niobium and rare earth, a slag former and a reducing agent in a mass ratio of 100: (0-50): (2-25); putting the obtained ingredients into a smelting furnace to be smelted, and producing furnace slag and smoke through smelting; adjusting the oxygen potential in the furnace and the CaO/SiO2 mass ratio to a proper range and the CaO/SiO2 mass ratio of furnace slag to 0.8-2.3 by controlling the composition of ingredients and the oxygen potential in the furnace and monitoring the components of smelting products and the recovery rate of iron; discharging the produced furnace slag into a slag ladle, cooling and crystallizing to obtain furnace slag containing multiphase minerals; and finely grinding the furnace slag after crushing, and obtaining high-grade concentrates containing niobium, rare earth and titanium and high-grade rare earth concentrates by adopting a beneficiation process. The method is simple in process, convenient to operate and high in practicability, and various valuable metal elements and various high-grade concentrates can be comprehensively obtained.
Owner:CHANGSHA RES INST OF MINING & METALLURGY

Oxygen content measurement device and oxygen content measurement method for zirconium oxide

The invention discloses an oxygen content measurement device and an oxygen content measurement method for zirconium oxide. The oxygen content measurement device for zirconium oxide comprises a temperature measurement sensor, a computer, a temperature control circuit and an zirconium oxide detector which are connected with one another in sequence, wherein the temperature measurement sensor is arranged in the zirconium oxide detector. According to the oxygen content measurement method for the zirconium oxide, the zirconium oxide detector works within a stable working temperature range by a fuzzy control method and then outputs oxygen potential and a temperature value of gas to be detected; the oxygen concentration of the gas to be detected by the zirconium oxide detector is calculated through a transformation formula of a nernst formula. The oxygen content measurement device and the oxygen content measurement method have the beneficial effects that the fuzzy control method replaces the conventional PID (proportion, integration and differentiation) temperature control method, so that the problem that the oxygen concentration of the detected gas, which is measured by an instrument, is inaccurate due to the influence on a control result of a PID temperature control algorithm, caused by the change of an environment factor of an object characteristic of an electric heating furnace of the conventional oxygen concentration instrument for the zirconium oxide, is solved; the measurement precision of the zirconium oxide instrument is improved, and the service life of the zirconium oxide instrument is prolonged.
Owner:NORTH CHINA ELECTRIC POWER UNIV (BAODING)

Low-cost efficient dephosphorization smelting process for electric arc furnace

InactiveCN102965467AOvercoming the problem of low dephosphorization efficiencyFlexible structureProcess efficiency improvementElectric furnacePhosphorus lowAlkalinity
A low-cost efficient dephosphorization smelting process for electric arc furnace belongs to the field of electric arc furnace smelting. According to the invention, reasonable blending process is carried out in a charging stage of the electric arc furnace; accessories in a traditional electric arc furnace smelting process is moved to a charging stage; through reasonable distribution of the cold raw materials and accessories in the electric arc furnace, problems of contradiction of theoretical demands of the dephosphorization oxygen potential, alkalinity and temperature during melting process of the cold raw materials and accessories is solved; and smelting dephosphorization process of the electric arc furnace runs through the whole process from starting to the end of the melting, so as to achieve the goal of efficient dephosphorization. The invention has the following advantages: the difficulty in dephosphorization of electric arc furnace traditional smelting process is solved; dephosphorization is basically realized when the melting down of the cold materials; and the process realizes dephosphorization rate of 75%-90%, rephosphorization rate after deslagging less than 5%, and end point phosphorus lower than 0.01%.
Owner:德龙钢铁有限公司

Method for directly obtaining oxygen potential and structure of material interface

The invention discloses a method for directly obtaining oxygen potential and structure of a material interface, and belongs to the technical field of material interface research. The method comprises the following steps of: etching the surface of a fresh solid sample to form a to-be-detected sample interface; carrying out XPS detection on the to-be-detected sample interface by using an Al K alpha or Mg K alpha X-ray to obtain an X-ray photoelectron spectroscopy full spectrum and a target element high-resolution spectrum; according to full-spectrum quantification and high-resolution spectrogram fitting processing, obtaining element quantitative information and valence state distribution information of the to-be-detected sample interface; performing multivariate thermodynamic calculation according to the element quantitative information of the interface to obtain the interface oxygen potential of the to-be-detected sample interface; obtaining the structure information of the to-be-detected sample interface according to the valence state distribution information; and according to the etching information, obtaining structure changes of different depths. The method solves the problem that the interface oxygen potential and the interface structure are difficult to directly obtain.
Owner:UNIV OF SCI & TECH BEIJING

Method for producing high-grade niobium concentrate from niobium rough concentrate

ActiveCN112301236AEasy to operateSolve industrial application development problemsProcess efficiency improvementSlagNiobium
The invention discloses a method for producing high-grade niobium concentrate from niobium rough concentrate. The method comprises the following steps that the niobium rough concentrate, a slag formerand a reducing agent are mixed and proportioned according to the mass ratio of 100: (0-50): (2-25); wherein the quantity of the slag former is not 0; the obtained ingredients are put into a smeltingfurnace to be smelted, and iron-containing alloy, furnace slag and smoke are produced through smelting; the oxygen potential in the furnace and the mass ratio of CaO/SiO2 are adjusted to a proper range by controlling the composition of ingredients and the oxygen potential in the furnace and monitoring the components of a smelting product and the recovery rate of iron; wherein the recovery rate ofFe in the iron-containing alloy is controlled to be 10%-55%, and the CaO/SiO2 mass ratio of the slag is controlled to be 0.3-0.7; the produced slag is discharged into a cinder ladle, and cooling and crystallizing are carried out; and then fine grinding is conducted after crushing, obtained slag powder is treated through a beneficiation process, and high-grade niobium concentrate is obtained. The method is simple in process, easy to operate and low in cost, and the niobium rough concentrate can be used for producing high-grade niobium concentrate.
Owner:CHANGSHA RES INST OF MINING & METALLURGY

Production process for middle-width hot rolling strip steel for cold rolling

InactiveCN102941227AAvoid rolling in the two-phase zone of hot rolling and finishing rollingImprove mechanical propertiesMetal rolling arrangementsSlagStrip steel
The invention relates to a production process for middle-width hot rolling strip steel for cold rolling, and belongs to the technical field of hot continuous rolling of the metallurgical industry. The technical scheme is as follows: the production process comprises the steps of furnace rotating, refining, continuous casting and steel rolling; the final components include not more than 0.05% of C, not more than 0.013% of S and not more than 0.015% of P, the final temperature is 1630-1650 DEG C, the final slag basicity R is more than or equal to 3, and the ladle oxygen potential is less than or equal to 30 ppm; and the refining time is longer than 30 minutes, the continuous casting temperature is 1545-1560 DEG C, the pulling rate is 1.5 m/min plus/minus 0.05 m/min, the heating temperature is 1100-1200 DEG C, the descaling water pressure is 18 MPa, the finish rolling openning temperature is 850-880 DEG C, the final rolling temperature is more than or equal to 750 DEG C, and the crimp temperature is 700 plus/minus 20 DEG C. The production process has the positive effects that the hot rolling and the finish rolling in a two-phase region are avoided, the mechanical property of a product is optimized, the requirements of the next procedure are met, and the product quality is guaranteed.
Owner:TANGSHAN JIANLONG IND CO LTD

Method for synergistically and deeply removing oxygen in metal titanium by super-oxyphilic metal and calcium

The invention discloses a method for synergistically and deeply removing oxygen in metal titanium by super-oxyphilic metal and calcium. The method comprises the following steps: filling specific positions of a reactor with materials such as super-oxyphilic metal, anhydrous calcium chloride, a titanium raw material and a calcium reducing agent; and carrying out distillation-deoxidation and disassembly-cleaning so as to stably reduce the oxygen content of titanium to be smaller than 100 ppm. The super-oxyphilic metal has extremely high oxygen affinity, and oxygen in calcium chloride fused salt can be subjected to solid solution or forms oxide, so that extremely low oxygen potential is created, and the thermodynamic problem of deep deoxidation is solved; and the calcium chloride fused salt has high fluidity and high solubility to the calcium reducing agent and calcium oxide, so that the kinetics problem of deoxidation is solved. Through organic combination of purification and deoxidationof Ca, deep, efficient and stable removal of oxygen in the metal titanium is realized. The method disclosed by the invention is simple and easy to implement, good in oxygen removal effect and free ofsecondary pollution, and the product meets the use requirements in the fields of target material manufacturing, optical coating, electronic element manufacturing and the like.
Owner:GRIMAT ENG INST CO LTD +1

Vertical oxidation ditch micro-power water treatment system

The invention belongs to the technical field of environmental protection, and particularly relates to a vertical oxidation ditch micro-power water treatment system, which is provided with an oxidationditch area and a sedimentation tank area so as to achieve aeration circulation treatment and standing sedimentation simultaneously, and effectively improves the sewage treatment efficiency; a partition plate extending in the vertical direction is adopted to divide the oxidation ditch area into an aerobic zone and an anoxic zone of which the bottoms are communicated; wherein an aeration pipe for providing oxygen is arranged at the bottom of the aerobic zone, when a water inlet pipe and the aeration pipe work, liquid in the aerobic zone is driven by oxygen potential energy to surge upwards andgo over the upper end of the partition plate to converge in the anoxic zone to circulate, and then an oxidation ditch circularly flows in a vertical plane is formed. According to the present invention, the circulation power of the oxidation ditch comes from the residual energy of the aerated gas, so that the power equipment required by the circulation is eliminated, and the advantages of energy saving, environmental protection, small space occupation and compact structure are achieved.
Owner:国威环境工程有限公司
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