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33results about How to "Improve first-class rate" patented technology

Method for regulating basicity of sintered ore

The invention relates to a method for regulating the basicity of sintered ore. The method comprises three steps of 1) daily alkalinity regulation, 2) replaced pile alkalinity regulation and 3) ingredient check, wherein in the daily alkalinity regulation process, the alkalinity is accurately regulated through simple and convenient calculation; the replaced pile alkalinity regulation further comprises the determination of the service time of the new stockpile, the first step of replaced pile alkalinity calculation and the second step of replaced pile alkalinity calculation; in the pile replacing process, information such as pile replacing time, ingredient change and regulation quantity is accurately mastered through simple and convenient calculation; the alkalinity is regulated step by step and layer by layer; finally, the regulation amplitude is the product of the theoretical regulation percentage and the regulation quantity. The method provided by the invention is capable of quickly regulating the basicity of the sintered ore, therefore, the regulation time is shortened, and the alkalinity percent of pass and the ratio of first-grade products of the sintered ore are increased; in the period of replacing the pile of the evenly mixed ore, the influence of the raw material ingredient change on the alkalinity of the sintered ore can be effectively reduced, and non-fluctuation pile replacement is realized; as a result, the quality of the sintered ore is stabilized and smooth operation of the blast furnace is guaranteed.
Owner:TIANJIN IRON & STEEL GRP

Manufacture technology of whole 'U'-shaped silicon core

The invention discloses a manufacture technology of a whole 'U'-shaped silicon core, relating to the technical field of drawing silicon core. The technology specifically comprises the following steps of: making the silicon core into a whole 'U'-shaped seed crystal, and tightly clamping the 'U'-shaped seed crystal with an upper shaft lifting system; putting a raw material stick on a material tray seat on a lower shaft lifting system, leading the raw material stick to be near to a high-frequency heating coil, and operating the high-frequency heating coil to heat the end of the raw material stick; leading the whole 'U'-shaped seed crystal to descend, and leading the vertical section of the whole 'U'-shaped seed crystal to penetrate through the inner hole of the high-frequency heating coil to be inserted into a melting zone of the raw material stick; slowly lifting up the whole 'U'-shaped seed crystal, so that the two seed crystal heads of the whole 'U'-shaped seed crystal are respectively lead molten silicon at the head of the raw material stick to be crystallized at the end of the seed crystal, and the two heads of the 'U'-shaped seed crystal are continuously drawn to be the silicon core; and stopping a furnace after the silicon core is drawn to a stated length to withdraw the 'U'-shaped silicon core. The whole 'U'-shaped silicon core drawn by the technology effectively reduces the design of a reduction furnace, the complexity of manufacture, and the unit energy consumption for manufacturing polycrystalline silicon.
Owner:LUOYANG JINNUO MECHANICAL ENG

Intelligent soft measurement method of slashing sizing percentage

The invention relates to an intelligent soft measurement method of a slashing sizing percentage, and belongs to the technical field of automatic measurement. The method comprises steps as follows: according to composition analysis of a sizing mechanism and a slasher, auxiliary variables for soft measurement of the slashing sizing percentage are determined and comprise a slasher speed, pressure of a low-pressure sizing roller of the slasher, pressure of a high-pressure sizing roller of the slasher, concentration of size in a size box of the slasher and temperature of the size in the size box of the slasher; historical operating data of the slasher are collected, and a sample data set is established; a slashing sizing percentage soft measurement model is established, and a relation between the auxiliary variables and slashing sizing is obtained; and the slashing sizing percentage is calculated on line. According to the method, the slashing sizing percentage can be accurately calculated on line, the calculation speed and the accuracy are high, the online detection can be realized, and energy consumption and material consumption in the slashing production process can be reduced; the application range is wide, and online soft measurement of other quality indexes such as moisture regain, a elongation percentage and the like can be realized after a data source is appropriately modified; and the slashing production can conveniently share information with other links of cotton textile production, and references are provided for operations of other links.
Owner:SHENYANG POLYTECHNIC UNIV

Rosin production and processing technology

The invention discloses a rosin production and processing technology. Adopted equipment comprises a grease storage tank which is connected with a metering tank, the metering tankis connected with a dissolving pot, and the dissolving pot which is respectively connected with a waste residue recovery device and a transition pot; the transition pot is connected with a primary filter and a waste liquidrecovery device;the waste liquid recovery device is connected with the metering tank;the primary filter is connected with aclarification tank and thewaste residue recovery device respectively, the clarification tank is connected with afine filter, the fine filter is connected with astorage tank, and the storage tank is connected with a vacuum distillation pot; the dissolving pot, the clarificationtank and the vacuum distillation pot are all connected with asteam generator; the steam generator is connected with a natural gas heat-conducting oil boiler; the vacuum distillation pot is respectively connected with two discharge pipes, one discharge pipe is connected with a condenser, the other discharge pipe is connected with a product collecting device, the vacuum distillation pot is connected with a buffer tank, and the buffer tank is connected with an oil-water separator. The first-grade product rate of rosin production and processing is improved.
Owner:普洱市思茅区森盛林化有限责任公司

Modified asphalt as well as continuous production method and system thereof

The invention relates to the field of modified asphalt production and discloses modified asphalt as well as a continuous production method and system thereof. The system comprises a continuous heatingand feeding system (1) and an asphalt polymerization reaction system (2) located at the downstream of the continuous heating and feeding system (1); a discharging hole of the continuous heating and feeding system is connected with a feeding hole of the asphalt polymerization reaction system; the continuous heating and feeding system comprises an asphalt liquid storage unit (11) and an asphalt liquid heating unit (72); the asphalt polymerization reaction system comprises 2-8 stages of reactors connected in series and at least one stage of standby reactor; the asphalt liquid heating unit comprises spaces for respectively filling asphalt and molten salt. The method comprises the steps: heating an asphalt liquid to a preset temperature to form molten asphalt, and adding the molten asphalt into the asphalt polymerization reaction system for a contact reaction; and heating the molten asphalt by using molten salt, wherein the polymerization reaction system comprises the 2-8 stages of reactors connected in series and the at least one stage of standby reactor. The obtained modified asphalt is uniform in softening point, good in stability, low in low-molecular component content and capableof realizing continuous production.
Owner:CHNA ENERGY INVESTMENT CORP LTD +1

Intelligent rolling mill liquid supply control system

InactiveCN111036691AQuality improvementReduce energy consumption for liquid supplyTemperature control deviceControl signalSoftware system
The invention belongs to the technical field that: the invention relates to intelligent control, energy consumption reducing and plate shape improvement over a technical lubrication liquid supply system of a cold-rolled steel plate rolling mill. The invention solves the technical problems of poor plate shape, emulsion spots, low first-grade product rate and the like in a fixed liquid supply mode.The technical scheme is as follows: an adopted control system comprises a hardware system and a software system. The hardware system mainly comprises an operation interface, a controller and an actuator. The operation interface has the functions of data acquisition, parameter setting and operation monitoring; the controller has the functions of analyzing and calculating the acquired data and outputting a control signal; and the actuator has the functions of receiving the control signal and outputting a control command to control equipment. The software system mainly comprises an acquisition program and a control program. The acquisition program has the function of acquiring process data of a rolling mill. The control program has the function of performing calculation and judgment accordingto the process data and outputting a control signal. The invention is mainly used for the technical lubrication liquid supply system of the cold-rolled steel plate rolling mill.
Owner:何定武 +1

Cold-rolling annealing method of cold-rolled strip steel

InactiveCN112226597ASticky Tail Problem SolvedHigh elongationHeat treatment process controlElectrolysisStrip steel
The invention discloses a cold-rolling annealing method of cold-rolled strip steel. The method` comprises the following steps that S1, strip steel is selected, the strip steel Is machined until a thickness is 2.0 mm-3.5 mm, then the strip steel is placed on a conveying mechanism, the conveying mechanism is enabled to face an inlet of a preheating furnace, and the strip steel is fed into a preheating furnace for preheating and treatment; S2, the strip steel is heated, specifically, the preheated strip steel is conveyed into a heating furnace to be heated, and a temperature rising speed of a temperature is changed according to the requirement of heating of the strip steel; S3, strip steel heat preservation is conducted, specifically, the heated strip steel enters a balancing furnace to be subjected to heat preservation, and the heat preservation time is 12 h-15 h; and S4, the strip steel is cooled, the strip steel is taken out of the furnace after heat preservation to be subjected to hotline pickling, continuous pickling is performed by adopting a special pickling line, and meanwhile, electrolysis is performed. The tail sticking problem of the cold-rolled strip steel is thoroughly solved, and a first-grade product rate of a finished product is greatly increased. After tail sticking is solved and the mechanical property of the finished product is improved, the machining cost is controlled, and the application field of the product is greatly expanded.
Owner:SICHUAN HUIYUAN STEEL CONSTR SCI & TECH

Modified asphalt and its continuous production method and system

The invention relates to the field of modified asphalt production, and discloses modified asphalt and its continuous production method and system. The system includes: a continuous heating feed system (1) and a downstream asphalt polymerization reaction system (2), and a continuous heating feed system The discharge port is connected with the feed port of the asphalt polymerization system; the continuous heating feed system includes an asphalt liquid storage unit (11) and an asphalt liquid heating unit (72), and the asphalt polymerization system includes 2-8 grades of reactors connected in series and at least Level 1 standby reactor; bituminous liquid heating unit includes space for filling bitumen and molten salt separately. The method includes: heating the asphalt liquid to a predetermined temperature to form an asphalt melt, and adding it to an asphalt polymerization reaction system for contact reaction; heating the molten asphalt through molten salt; the polymerization reaction system includes 2-8 reactors connected in series and at least 1 level spare reactor. The obtained modified asphalt has uniform softening point, good stability, low content of low-molecular components, and can be continuously produced.
Owner:CHNA ENERGY INVESTMENT CORP LTD +1

A quality traceability management method for the whole production process of carbon anode for aluminum

ActiveCN110738434BSolve the problem of single curing production process parametersRealize unattendedForecastingResourcesMachine visionProcess engineering
The invention discloses a quality traceability management method for the whole production process of carbon anodes for aluminum. By assigning physical identity attributes to carbon anodes, the matching and correlation of information including process parameters in the production and use of carbon anodes and time correspondence are realized; through the development of identity Endow physical attributes with machine vision recognition equipment to realize the tracking of physical attributes; through the means of developing system software, complete the storage, conversion and preprocessing of production process information data; finally, through data mining and machine learning, establish the quality of carbon anode production process system prediction model. Through the development of the above-mentioned related devices and system development, the present invention can optimize the technical parameters of the production process, realize the precise correspondence and association between the process data and the anode production batches, and find out the cause of the problem if there is an anode and quality problem, and solve the problem. Adjust in time to improve the quality of anode production, reduce the unqualified rate, and increase the rate of first-class products.
Owner:GUIYANG AL-MG DESIGN & RES INST

Manufacture technology of whole U-shaped silicon core

The invention discloses a manufacture technology of a whole 'U'-shaped silicon core, relating to the technical field of drawing silicon core. The technology specifically comprises the following steps of: making the silicon core into a whole 'U'-shaped seed crystal, and tightly clamping the 'U'-shaped seed crystal with an upper shaft lifting system; putting a raw material stick on a material tray seat on a lower shaft lifting system, leading the raw material stick to be near to a high-frequency heating coil, and operating the high-frequency heating coil to heat the end of the raw material stick; leading the whole 'U'-shaped seed crystal to descend, and leading the vertical section of the whole 'U'-shaped seed crystal to penetrate through the inner hole of the high-frequency heating coil tobe inserted into a melting zone of the raw material stick; slowly lifting up the whole 'U'-shaped seed crystal, so that the two seed crystal heads of the whole 'U'-shaped seed crystal are respectively lead molten silicon at the head of the raw material stick to be crystallized at the end of the seed crystal, and the two heads of the 'U'-shaped seed crystal are continuously drawn to be the siliconcore; and stopping a furnace after the silicon core is drawn to a stated length to withdraw the 'U'-shaped silicon core. The whole 'U'-shaped silicon core drawn by the technology effectively reduces the design of a reduction furnace, the complexity of manufacture, and the unit energy consumption for manufacturing polycrystalline silicon.
Owner:LUOYANG JINNUO MECHANICAL ENG

Preparation process of composite ceramic coating release agent

The invention discloses a composite ceramic coating release agent for silicon ingot demolding in the preparation process of solar grade polycrystalline silicon. The composite ceramic coating release agent is prepared from silicon oxynitride, beta silicon nitride, polyvinyl alcohol and water. The thermal and mechanical properties of Si2N2O are similar to those of a Si3N4 material, but the oxidation resistance, thermal shock resistance and chemical stability of Si2N2O are superior to those of the Si3N4 material. The Si melt shows super-hydrophobic property to the Si2N2O material, and the Si melt and the Si2N2O material do not have chemical reaction, so that the condition of quality reduction caused by adhesion and impurity diffusion of the Si cast ingot can be effectively reduced, and the purpose of improving the first-grade product rate of polycrystalline Si is achieved; the free energy of the beta-Si3N4 is lower than that of the alpha phase, the preparation difficulty is low, and the cost for preparing the same amount of Si3N4 powder and the alpha phase is 3-5 times that of the beta phase, so that the preparation cost can be effectively controlled by using the beta-Si3N4-based coating. In conclusion, the Si2N2O/beta-Si3N4 composite ceramic coating is a demolding coating which is superior to traditional Si3N4 in thermodynamic property and wettability and is low in cost.
Owner:TECHNICAL INST OF PHYSICS & CHEMISTRY - CHINESE ACAD OF SCI

Quartz high temperature melting lump waterpower spurting breaking device

A quartz high temperature melting lump waterpower spurting breaking device comprises a corrosion resistant cylinder body arranged on a machine frame. A water cooling base plate is positioned at the bottom of the cylinder body, a gas collection cover is arranged at the top of the cylinder body, a pair of extrusion heads are positioned on the water cooling base plate, and a cylinder body wall self-cooling system and a high temperature melting lump inflowing water spurting system are arranged on the cylinder body. Quartz ore is arranged in a resistor furnace to be melted into a lump shape to be arranged on the water cooling base plate which is arranged in the cylinder body. Simultaneously, two groups of spurting water are started to perform cold explosion on quartz high temperature melting lump, and when high temperature quartz melting lump is in a shock cooling physical state, the ore generates concentrated cracks and is loosened, the extrusion heads further exert mechanical pressure on the quartz lump bodies, and finally, quartz is smashed into fine blocks of about 10mm. The quartz high temperature melting lump waterpower spurting breaking device achieves civilized construction and environments, improves quality and stability of products, remarkably improves rate of first products and provides conditions for large-scale industrial production.
Owner:江苏省晶瑞石英工业开发研究院有限公司

An intelligent soft measurement method for sizing rate of sizing

An intelligent soft measurement method for sizing sizing ratio belongs to the technical field of automatic measurement. According to the analysis of the sizing mechanism and the composition of the sizing machine, the auxiliary variables for the soft measurement of the sizing rate of the sizing machine are determined to be: the speed of the sizing machine, the pressure of the low-pressure sizing roller of the sizing machine, the pressure of the high-pressure sizing roller of the sizing machine, and the pressure in the sizing tank of the sizing machine. Size concentration and size temperature in the sizing tank of the sizing machine; collect the historical operation data of the sizing machine to establish a sample data set; establish a soft sensor model for the sizing rate of the sizing, and obtain the relationship between the auxiliary variable and the sizing; the sizing rate of the sizing Calculate online. The method of the invention can accurately calculate the sizing rate of sizing on-line, has fast calculation speed and high precision, can realize on-line detection, and reduces energy and material consumption in the sizing production process; it has a wide range of applications, and can be used for other quality after proper modification of the data source. Indicators such as moisture regain, elongation, etc. can be measured online; it can easily share information with other links in cotton textile production, and provide reference for the operation of other links.
Owner:SHENYANG POLYTECHNIC UNIV
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