To provide a method for producing an aluminum
nitride substrate having a small surface
pore diameter and high
thermal conductivity.SOLUTION: A method for manufacturing a
polycrystalline aluminum nitride substrate includes: a step (A) of providing a
polycrystalline aluminum nitride substrate whose surface is to be polished, causing a
plasma formed of
nitrogen and
argon to act on a first layer aluminum nitride film generated by reaction on the surface of the substrate by a magnetron
sputtering apparatus, and filling a gap of a hole generated due to a defect of a
crystal lattice on the surface of the substrate; a step (B) of removing the first layer aluminum nitride film on the substrate by a flattening method to leave a filling portion in the hole; a step (C) of
sintering the substrate, the surface of which has been flattened, at a high temperature to enhance the adhesion density between the aluminum nitride film in the gap and the substrate; a step (D) of subjecting the substrate, the
sintering of which has been completed, to hole-filling
sputtering of a second layer aluminum nitride film at a slow
sputtering rate; and a step (C) of removing the second layer aluminum nitride film on the substrate by a flattening method to form a second layer aluminum nitride film on the substrate. (E) leaving the filling portion in the hole to complete the manufacture of the substrate.SELECTED DRAWING: Figure 1