The invention discloses a special polyhedral
abrasive material for mines and a
smelting and
quenching process thereof, and relates to the technical field of
abrasive materials, and the special polyhedral
abrasive material comprises the following chemical components in percentage by
mass: 2.0-3.0% of C, less than or equal to 1.2% of Si, 0.5-0.9% of Mn, 10-12% of Cr, less than or equal to 0.06% of S, less than or equal to 0.10% of P and the balance of Fe and inevitable impurities. The preparation method comprises the following steps:
smelting at the temperature of more than or equal to 1500 DEG C, deoxidizing an aluminum
ingot, pouring at the temperature of 1380-1480 DEG C, and then adopting a four-temperature-zone sectional
quenching process (carrying out gradient heat preservation for 10 hours at the temperature of 550-600 DEG C to 950-980 DEG C and
quenching for 21 minutes) to ensure that the surface
hardness of the material is more than or equal to 58 HRC and the core-surface
hardness difference is less than or equal to 1 HRC; the material is of a polyhedral structure, changes the traditional point / surface
contact mode of cast balls and steel forgings, realizes uniform contact with materials, effectively reduces ore pulp argillization and material over-
grinding, remarkably improves the mineral separation grade and
mineral absorption rate, and is excellent in
wear resistance and suitable for mineral separation
grinding operation of mines.