The invention discloses a stirring friction additive forming process of an
alloy heterogeneous laminated component, and belongs to the technical field of
metal solid phase additive manufacturing. A substrate material and an additive
raw material are selected; the hollow stirring head is moved to a preset position above the substrate material, and the thickness of an additive layer is set to be h; the additive
raw material penetrates through the hollow stirring head to be fixed, the additive
raw material synchronously rotates along with the hollow stirring head and is fed towards the substrate material under driving of
axial force, and the end of the additive raw material makes contact with the surface of the substrate material and generates friction heat; after the end of the additive raw material is heated and subjected to
thermoplastic softening, the feeding speed is increased, and a cavity between the bottom of the hollow stirring head and the base is fully filled with the softened material; and after filling saturation, moving along a set path according to a set
moving speed for continuous deposition to form an additive
alloy deposition layer attached to the substrate material. According to the method, defect-free heterogeneous metallurgical bonding is achieved, the gradient structure of hard layer bearing and
soft layer energy absorption is finally formed, high strength and high
ductility are achieved, and the method is suitable for manufacturing of high-performance light-weight components in the fields of
aerospace and the like.