The invention discloses a porous aluminum macroscopic body and a manufacturing
system and method thereof. The porous aluminum macroscopic body is a three-dimensional all-through hole structure formedby connecting hollow aluminum wires; the hollow aluminum wires have a wall thickness of 7-100 micrometers; and the overall
porosity of the porous aluminum macroscopic body is 85-99%, the tensile strength is 0.4-2MPa, and the
compressive strength is 1-3.5Mpa. The manufacturing
system includes a magnetron
sputtering subsystem, a high temperature aluminum vapor subsystem, a low temperature
aluminum deposition subsystem, an aluminum
vapor recovery subsystem, and a porous
polymer film conveying subsystem. The manufacturing method comprises: rapidly
sputtering an aluminum layer having the thicknessof 1-500 nm on a porous
polymer film by using the magnetron
sputtering method; placing the aluminum layer in a low-pressure
physical vapor deposition apparatus; and continuously depositing the aluminum layer, and decomposing the
polymer film in situ to obtain the porous aluminum macroscopic body when the thickness of the aluminum layer is 7-100 micrometers. The porous aluminum macroscopic body hasthe advantages of flexible
void ratio adjustment and high strength; and the manufacturing method is short in manufacturing time, the requirement for the porous polymer film is low, pretreatment can be avoided,
continuous operation can be achieved, and the cost is low.