The invention provides an iron-aluminum
alloy coating, a preparation method thereof and an
alloy structure, and the iron-aluminum
alloy coating comprises the following components in percentage by
mass: 58-72% of FeAl, 12-18% of Ni, 6-12% of Cr, 2-8% of Ti, 1-5% of Si, 1-5% of NH4Cl, 0.1-0.3% of
rare earth element and the balance of Al. A compact
oxide or
intermetallic compound film layer can be formed, and
corrosion of a
metal base material is effectively prevented. On the basis, the reasonable iron-aluminum alloy is adopted, so that the
brittleness of the
coating is prevented from being too high, the coating keeps certain
toughness, and the
wear resistance of the coating is further enhanced. The interface structure between the coating and the matrix can be optimized, the
binding force between the coating and the matrix is enhanced, the coating is prevented from peeling or
cracking in the using process, and the service life of the coating is prolonged. The aluminum
alloy coating can be applied to thermal power
plant boilers, the overall performance of the boilers is effectively improved, and the service life is effectively prolonged.