Patents
Literature
Hiro is an intelligent assistant for R&D personnel, combined with Patent DNA, to facilitate innovative research.
Hiro

47results about How to "No defects such as cracks" patented technology

Light metal surface laser impact micronano particle injection reinforcing method

The invention relates to a light metal surface laser impact micronano particles injection reinforcing method, comprising the following steps: 1) removing the oxide layer probably existing on the surface of the light metal by a mechanical polishing or chemical corrosion method, then grinding and polishing with sand paper, and finally cleaning the surface of the light metal alloy with acetone or alcohol; 2) precoating the micronano particles on the surface of the light metal with inorganic bonding agent, recoating a layer of black paint on the surface of the micronano particle coating layer to serve as the absorption layer of laser impact after drying, and drying naturally; 3) impacting the absorption layer and the micronano particle layer with high-energy short pulse laser, and utilizing K9 glass or running water as a restriction layer during laser impact; and 4) soaking the micronano particle coating layer processed by acetone, and then removing the absorption layer through washing with running water or ultrasonic washing to obtain the micronano particle injection reinforcing layer. The invention integrates the actions of laser impact reinforcement, nano particle reinforcement and nano particle reinforcement, can dramatically improve hardness, abrasion resistance and fatigue resistance property of light metal surface layer, and has wide application prospect.
Owner:TSINGHUA UNIV

Method for laser preparation of titanium nitride gradient coating on surface of titanium and titanium alloy

The invention provides a method for a laser preparation of a titanium nitride gradient coating on a surface of titanium and titanium alloy. The method comprises the steps of performing surface cleaning treatment, surface blackening treatment and preheating treatment for a workpiece subatrate; and then carrying out laser nitriding treatment. The method is characterized in that the laser nitriding treatment is performed in a condition of filling reaction gas, and simultaneously laser scanning treatment and ultrasonic oscillating treatment for the surface of the workpiece subatrate are carried out. The titanium nitride gradient coating with a thickness of 50-200 [mu]m is obtained on the surface of the titanium and titanium alloy. The titanium nitride gradient coating is mainly composed of a nitride layer and a nitrogen diffusion layer, and has uniform transition of the coating microstructure. The surface hardness, wear resistance and corrosion resistance of the titanium nitride gradient coating are improved significantly than those of the matrix. Also, problems that crack are easy to produce, surface roughness is large, and the crystal grains of dendrite crystals of a nitride layer are coarse, in ordinary laser gas nitriding processes, are solved.
Owner:山东万丰煤化工设备制造有限公司 +1

Laser welding method for TA15/Ti2AlNb dissimilar material

The invention discloses a laser welding method for a TA15/Ti2AlNb dissimilar material. The laser welding method comprises the following steps: before welding, washing TA15 titanium alloy and a Ti2AlNb inter-metallic compound by using acid; drying and mechanically grinding; clearing away impurities such as surface scales and oil dirt; before welding, guaranteeing that the abutting assembling clearance of the TA15 titanium alloy and the Ti2AlNb inter-metallic compound is smaller than 0.05mm; afterwards, welding by using a Nd:YGA solid laser device in a pulse mode; protecting the front and rear surfaces of a welding line by adopting high-purity argon of which the purity is 99.99% in a side-by-side double-light-spot mode; gradually shrinking and closing a welding arc crater during repeated melting and solidification processes by adopting continuously-damped saw-toothed laser output. The laser welding method has the advantages that the cold crack sensitivity of the welding line of the TA15/Ti2AlNb dissimilar material is effectively reduced; good internal quality and appearance quality of the welding line are obtained; the joint of the welding line is flat and good-looking and free of defects such as oxidation and cracks; relatively good comprehensive performances are obtained; the cost is lowered.
Owner:BEIJING HANGXING MACHINERY MFG CO LTD

Biomedical Mg-Sn-Mn series magnesium alloy and plate rolling process thereof

The invention provides a biomedical Mg-Sn-Mn series magnesium alloy and a plate rolling process thereof. The process is characterized in that: an Mg-Sn-Mn series magnesium alloy ingot comprising 1 to 3 percent of Sn, 0.15 to 1.0 percent of Mn, less than 0.002 percent of impurity element Fe or less than or equal to 0.02 percent of Fe/Mn, less than 0.002 percent of Cu, less than 0.002 percent of Ni and the balance of Mg is selected; a uniform thermal treatment process combining high-temperature short-time solid solution treatment and traditional solid solution treatment is adopted before rolling the ingot, wherein the temperature of the high-temperature short-time solid solution treatment is 550 to 560 DEG C and the treatment time is 1 to 2 hours, and the temperature of the traditional solid solution treatment is 300 to 450 DEG C and the time is 20 to 30 hours; and variable temperature large-deformation rolling is adopted during rolling. The Mg-Sn-Mn series magnesium alloy obtained by the rolling process has the advantages of no toxicity, full degradation and high toughness, and can be used as an orthopedic surgery internal fixation and implant material for intravascular stents, bone lamellas, bone nails and the like.
Owner:JIANGYIN BIODEGRADE MEDICAL TECH CO LTD

Large plate-shaped body packaging box

The invention provides a large plate-shaped body packaging box, a method for transporting plate-shaped bodies by using the plate-shaped body packaging box, a method for loading the plate-shaped bodies, and a method for taking the plate-shaped bodies out. Dust is prevented from invading the packaging box, height during conveying is reduced, the packaging box can be easily stored in a storage room with a low top, and the plate-shaped bodies are efficiently and stably stored and transported. The plate-shaped body packaging box comprises a pedestal (3) with a veneer material, a plate-shaped body packaging box body (1) loaded on the pedestal (3), and an upper cover (2) which encircles the plate-shaped bodies (4) loaded on the pedestal (3) and can be assembled and disassembled relative to the pedestal (3), wherein the pedestal (3) is a supporting body with an open upper surface and comprises plate-shaped body protection materials (6) and side plates (14 and 15), a plurality of plate-shaped bodies (4) are fixed on the upper surface of the veneer material (5) in an approximately horizontally laminated state, and the side plates (14 and 15) are arranged on two sides in an L shape in the four sides; and the upper cover (2) consists of a top cover (13) which covers the upper surface of the plate-shaped body packaging box body (1) and side covers (12) on the four sides, has a shape of a box body with an open lower surface, and is provided with pressing pieces (7) which press the upper parts of the plate-shaped bodies.
Owner:ASAHI GLASS CO LTD

Inverted extrusion molding process of high pressure cylinder and inverted extrusion die adopted in inverted extrusion molding process

InactiveCN105478508AGuaranteed highly uniform inner diameterAvoid stickingExtrusion diesHeating furnaceHigh pressure
The invention discloses an inverted extrusion molding process of a high pressure cylinder and an inverted extrusion die adopted in the inverted extrusion molding process. The process includes the steps that a blank is heated to 800 DEG C after being blanked and is kept at the temperature for 90 minutes, and then the blank is heated to 1180 + / - 10 DEG C and kept at the temperature for 9 minutes; and the die is heated to 250-350 DEG C, a flange is subjected to upsetting in advance, then subjected to inverted extrusion molding, heated in a heating furnace to 910+ / -10 DEG C and kept at the temperature for 3.5 h, then air cooling is carried out, and finally a sample is fetched and subjected to physical and chemical inspection. A circle of outwards protruding annular extrusion belt is formed at the lower end of an upper die punch of the inverted extrusion die, a cylinder barrel female die is fixedly arranged on a lower die cushion plate, and the punch corresponds to a female die cavity of the cylinder barrel female die. A female die outer ring and a female die inner ring of a lower die make contact through a taper plane. An ejector rod of the lower die stretches into a penetrating hole of the cushion plate. A discharging device on the lower die can just be located over a workpiece in the female die cavity in a blocking mode. By means of the inverted extrusion molding process of the high pressure cylinder and the inverted extrusion die adopted in the inverted extrusion molding process, extrusion molding and demolding of a cylinder barrel with no draft bevel angle are achieved, the product structure is compact, the intensity is high, and usage is reliable and safe.
Owner:SUZHOU KUNLUN HEAVY EQUIP MFG

Method for laser manufacture of low speed heavy-duty ship diesel engine piston ring groove

The invention relates to a method for laser manufacture of a low speed heavy-duty ship diesel engine piston ring groove. The method comprises: preparing required powder materials according to the components of alloy powder; before carrying out laser cladding work, cleaning a piston ring groove to ensure the absence of oil stains, impurities and the like; selecting a DL-HL-T5000 type CO2 gas lasers, using a synchronous powder conveying method, directly conveying alloy powder into a melting pool by using a gas carrying powder conveying device, and carrying out laser cladding on the end surface of the piston ring groove, wherein the thickness of the powder is 1.5-2 mm; and when the laser cladding is performed on the end surface of the piston ring groove, making a laser beam be obliquely incident into the piston ring groove, and coaxially blowing argon during the cladding process so as to protect, wherein the angle between the laser beam and the bottom surface of the ring groove is 35-38 DEG C. According to the present invention, the process parameters of the laser cladding and the ration of various elements in the powder material are optimized and designed, such that the cladding layer of the low speed heavy-duty ship diesel engine piston ring groove has characteristics of compact and uniform structure, and no defects such as gas holes, impurities, cracks, and the like.
Owner:沈阳大陆激光工程技术有限公司

Method for connecting Cf/LAS composite material via AgCuTi brazing filler metal

The invention discloses a method for connecting Cf/LAS composite material via an AgCuTi brazing filler metal. The method for connecting Cf/LAS composite material via the AgCuTi brazing filler metal comprises the following steps: step 1, machining the Cf/LAS composite material; step 2, processing the connection surface of the Cf/LAS composite material obtained in the step 1, placing the connection surface of the Cf/LAS composite material in the acetone solution and ultrasonic cleaning; step 3, placing the AgCuTi brazing filler metal between the connection surfaces of the Cf/LAS composite material to be connected, assembling the assembling piece with Cf/LAS composite material/AgCuTi brazing filler metal/Cf/LAS composite material overlapped in sequence; step 4, placing the assembling piece obtained in the step 3 in a vacuum heating furnace, pumping vacuum, electrically heating and cooling; the method for connecting Cf/LAS composite material via the AgCuTi brazing filler metal is mainly used for connecting the Cf/LAS composite material parts being smaller in size or simpler in shape together for obtaining the member being larger in size or complex in shape, the creep resistant property and thermal shock resistance of the high temperature structure can be improved and great application prospect can be achieved.
Owner:HARBIN INST OF TECH AT WEIHAI

Electron beam welding method for TA15 and Ti60 dissimilar titanium alloy materials

The invention provides an electron beam welding method for TA15 and Ti60 dissimilar titanium alloy materials. The electron beam welding method for the TA15 and Ti60 dissimilar titanium alloy materials comprises the following steps: a butt joint of a workpiece to be welded is fixed, and placed in a vacuum environment; positioned welding is carried out, wherein the parameters of the positioned welding are as follows: the length of each section of a weld joint is 20-25mm, the working distance is 400mm, the acceleration voltage is 50-60kV, the focusing current surface focus is +(0.01-0.03)A, the welding beam current is 10-25mA, and the welding speed is 600-800mm/min; formal welding is carried out, wherein the parameters of the formal welding are as follows: the working distance is 400 mm, the acceleration voltage is 50-60 kV, the focusing current surface focus is (-0.01 to +0.02) A, the electron beam current is 40-85 mA, and the welding speed is 600-800 mm/min; modified welding is carried out, wherein the parameters of the modified welding are as follows: the working distance is 400mm, the acceleration voltage is 50-60kV, the focusing current surface focus is +(0.02-0.04) A, the electron beam current is 30-50mA, and the welding speed is 600-800mm/min; and vacuum cooling and postwelding cleaning are carried out. According to the invention, the weld joint formed by welding is continuous, uniform and good in forming, defects such as air holes and cracks are avoided, and excellent mechanical property of the weld joint is achieved.
Owner:BEIJING HANGXING MACHINERY MFG CO LTD

Method for forming 05Cr17Ni4Cu4Nb stainless steel air entraining pipe through selective laser melting

The invention provides a method for forming a 05Cr17Ni4Cu4Nb stainless steel air entraining pipe through selective laser melting. The method comprises the following steps of weighing 05Cr17Ni4Cu4Nb stainless steel raw material powder which comprises the following components of, in percentage by mass, 3.0%-5.0% of Ni, 3.0%-5.0% of Cu, 15.0%-17.5% of Cr, 0.15%-0.45% of Nb, less than or equal to 0.07% of C, less than or equal to 1.0% of Si, less than or equal to 1.0% of Mn, less than or equal to 0.035% of P, less than or equal to 0.025% of S, and the balance Fe; (2) establishing a three-dimensional model of the 05Cr17Ni4Cu4Nb stainless steel air entraining pipe, slicing the three-dimensional model, and importing a slicing file into selective laser melting equipment; and (3) conducting selective laser melting forming of the air entraining pipe on the raw material powder, and the 05Cr17Ni4Cu4Nb stainless steel air entraining pipe is obtained after heat treatment. The problems that a traditional manufacturing process is large in tool consumption, long in manufacturing period, difficult to form complex special-shaped structural parts and the like are solved, and rapid forming and direct manufacturing of the parts made of the material are achieved; and the selective laser melting forming part manufactured through the method is excellent in mechanical property, few in defect, high in density and good in internal quality, and the design and use requirements of aero-engines are met.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Thrust bearing block stamping die

The invention relates to a thrust bearing block stamping die. The thrust bearing block stamping die comprises an upper die base, a lower die base, guide posts connecting the upper die base and the lower die base and guide sleeves, and further comprises a necking part pushing module. The necking part pushing module comprises a cone fixing push block and a cone expansion structure, wherein the conefixing push block is fixedly connected with the upper die base; the lower surface of the cone fixing push block is uniformly provided with a plurality of first protrusions with slope surfaces; a locating sleeve is fixedly connected with the lower die base; a plurality of necking part pushing devices are movably connected to the outer wall of the locating sleeve through stripper bolts; the cone expansion structure comprises a cone, an expansion module and a clamping plate; and the upper end of the cone is arranged on the locating sleeve, and the lower end of the cone is provided with the clamping plate. The thrust bearing block stamping die conducts necking stamping on the upper edge of a thrust bearing, the technological process is greatly reduced, the manufacturing time is shortened, pollution to the environment is reduced, and the operating cost is reduced. A workpiece stamped through the thrust bearing block stamping die is compact in structure, free of the defects such as shrinkagecavities, pores, residues and cracks. The stamping mechanical performance of the workpiece is improved, and the quality of the workpiece is greatly improved.
Owner:杨晓东 +1

Water cooling device and method for indium casting

The invention relates to a water cooling device for indium casting. The device comprises an elevated tank, a lower tank, a plurality of cooling discs and a plurality of cooling water collecting tanks,the elevated tank is provided with a cooling water inlet, indium is cast and cooled in the cooling discs, and the cooling water collecting tanks are in one-to-one correspondence to the cooling discsand are positioned below the cooling discs. The elevated tank conveys low-temperature cooling water into each cooling disc through a pipeline by using gravity or a centrifugal pump, the cooling discscollect the cooling water into the cooling water collecting tanks through holes in the bottoms of the discs, the cooling water collecting tanks convey the cooling water to the lower tank through a pipeline, and the lower tank conveys the cooling water to the elevated tank through the centrifugal pump. According to the cooling device and method, an automatic circulating water cooling manner is adopted for casting an indium ingot, the indium ingot can be rapidly cooled, compared with a cooling manner of natural cooling in the prior art, the purity of the indium ingot is guaranteed while the production efficiency is improved, and the indium ingot obtained after demolding is smooth in appearance and free of undesirable phenomena such as holes, shrinkage cavities and cracks.
Owner:广东先导稀贵金属材料有限公司

Production method of NR400ZL steel plates used for equipment converter shells

InactiveCN109957701AIngredient control precision and excellent internal qualityGood surface quality and internal stress reliefFurnace typesHeat treatment furnacesSteel platesSlag
The invention discloses a production method of NR400ZL steel plates used for equipment converter shells. The production method comprises the procedures including steel-making, continuous casting, heating, rolling and heat treatment. According to the production method, by limiting the contents of the element components of C and Si, by controlling the steel ladle baking temperature and C content ofthe converter steel making process and controlling the white slag holding time and vacuum soft blowing time of the LF refining process, by adopting protective casting and controlling the steel plate rolling process and return-red temperature, the obtained steel plates are good in compactness, high in strength and good in welding performance, the steel plate thickness is 60-160 mm, the steel plateyield strength is greater than or equal to 320 MPa, the tensile strength is greater than or equal to 420 MPa, the ductility is greater than or equal to 24%, 0 DEG C impact force is greater than or equal to 60 J, the 350 DEG C high-temperature tensile strength is greater than or equal to 230 MPa, standards and safety requirements are met completely, and the production method meets requirements forsteel used for the equipment converter shells.
Owner:WUYANG IRON & STEEL

Process method for forming integral top cover and heading die thereof

The invention discloses a process method for forming an integral top cover and a heading die thereof. The process method comprises that: high temperature steel ingots are distributively extruded into a drum blank and then fixed in a heading lower die, the side wall of the upper end of the heading lower die is rightly accommodated in a longitudinal annular opening of a heading upper die, the heading upper die moves downwards to make the drum blank form a circle of annular protrusions at the upper end of the outer side wall of the heading lower die, a shaping upper die moves downwards to flatten the inner surface of the drum blank, and finally, the upper ends of the annular protrusions on the side wall of the drum blank are rightly accommodated in an annular forming opening of a forming upper die, and the forming upper die moves downwards to extrude the annular protrusions of the drum blank into a circle of annular flange in set specification. The integral top cover is formed integrally, does not have welding lines and cracks, and is safe and stable; the heading lower die of the heading die for the integral top cover is a drum-shaped cylinder with an opening at the upper end, and the upper end face of the side wall and the inner side wall are in arc transition; and the lower end of the heading upper die is longitudinally provided with a circle of longitudinal annular opening, and the side wall at the lower end of the longitudinal annular opening and the end face of the lower end of the longitudinal annular opening are in arc transition.
Owner:苏州昆仑先进制造技术装备有限公司 +1
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products