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62results about How to "No stomata" patented technology

Equipment and method for casting plurality of aluminum alloy ingots with small diameters by using vertical direct chilling casting (DC)

ActiveCN102240781ASmall temperature differenceSame melt temperatureDirect chill castingMetal
The invention provides equipment and a method for casting a plurality of aluminum alloy ingots with small diameters by using vertical direct chilling casting (DC) and relates to the equipment and the method for casting the aluminum alloy ingots, which aim to solve the problems of low consistency of metal temperatures, low water cooling uniformity and high possibility of ingot suspension or tension fracture and flow running in each crystallizer in the process of casting the aluminum alloy ingots with the small diameters by the conventional technology for casting the plurality of aluminum alloy ingots with the small diameters by using the vertical DC. The method comprises the following steps of: communicating all branch outlets on runners with a plurality of upper end inlets of hot top caps correspondingly one by one; communicating the lower end outlet of each hot top cap with a crystallizer inlet of the crystallizer, wherein the distances between a flow storage slot and the runners of all crystallizers are same; heating a heat preserving sleeve to the temperature of between 100 and 150 DEG C; opening the outlet of a smelting furnace, feeding molten aluminum alloy into all the crystallizers through the runners, and performing water cooling; stopping for 5 to 10 seconds after the liquid level of the molten aluminum alloy in the runners reaches a preset position; and moving an ingot guiding device downwards. The surface of each ingot is smooth, does not have cracks and has small segregation tumors, and each ingot does not have air pores, is not loose and has small grains.
Owner:HARBIN ZHONGFEI NEW TECH CO LTD

Selective laser melting forming process for GH4099 nickel-based alloy element

The invention belongs to the technical field of metal additive manufacturing and high-temperature alloys, and particularly relates to a selective laser melting forming process of a GH4099 nickel-basedalloy element. The preparation method includes the steps that GH4099 nickel-based alloy is prepared into alloy powder, drying treatment is conducted, and powder is obtained; the powder is subjected to selective laser melting forming, and an alloy element is obtained; and the alloy element is subjected to heat treatment, and the GH4099 nickel-based alloy element with the shape and the mechanical property meeting requirements is obtained. According to the selective laser melting forming process of the GH4099 nickel-based alloy element, the raw material powder is molten layer by layer through high-energy laser beams, so that element manufacturing with higher precision and higher complexity is achieved, and rapid manufacturing and direct manufacturing of precise elements are achieved. The forming quality of printed components can be guaranteed, a structure is uniform, and the defects of pores, cracks, unmelted particles and the like are avoided. The comprehensive mechanical property of the high-temperature alloy printed component reaches a forging level, so that the comprehensive mechanical property of the high-temperature alloy element is improved, and the application range is expanded.
Owner:BEIJING XINGHANG MECHANICAL ELECTRICAL EQUIP +1

Manufacturing technology for rare earth-magnesium alloy

The invention belongs to the fields of metal materials and metallurgy, aims to solve the problems that impurities of alloy are hard to separate, ingredients are nonuniform, the utilization rate of rare earth element is low, precipitated rare earth phases are nonuniform, the segregation is more, and effects for the quality is great by adopting the manner that alloying, rare earth process, and casting are conducted in a pot during a conventional manufacturing technology process, and provides a manufacturing technology for rare earth-magnesium alloy. According to the manufacturing technology, conducting adding, refining, and degassing with hexachloroethane degassing agent of alloy element in a melting pot; and pouring into a second pot after standing for 30 min, adding rare earth, and standing and casing. A manufactured bar material has uniform and stable metallographic structure and clear crystal boundary; the product is without pore, shrinkage cavity and cold shut, and the surface is smooth and without rugosity; the purity, ingredients, and equilibrium of physical properties of the product are guaranteed, the grain size of the alloy is refined, very stable dispersed phase is precipitated, and the rigidity and the decay resistance of texture are improved; therefore, product performances are allowed to be superior to an ordinary alloy standard.
Owner:孝义市东义镁业有限公司 +1

Manufacturing method of aluminum-silicon coated steel/high-strength hot-formed steel composite steel part

The invention discloses a manufacturing method of an aluminum-silicon coated steel/high-strength hot-formed steel composite steel part. The manufacturing method comprises the following steps of fixingan aluminum-silicon coated steel plate and a high-strength hot-formed steel plate on a workbench in a splicing manner, and enabling the two steel plates to be in close contact; under the protective atmosphere, carrying out laser galvanometer welding on the butt joint position of the two steel plates, melting and solidifying at a butt joint position, thereby forming a high-quality weld joint; carrying out hot stamping on the welded steel plate to obtain an aluminum-silicon coated steel/high-strength hot formed steel composite steel part, wherein the protective atmosphere contains 5-100 vol.% of oxidizing gas, and during galvanometer welding, a moving path of a light spot is controlled to deviate by 0-3 mm towards one side of the high-strength hot-formed steel plate. According to the laserwelding method of the aluminum-silicon coated steel/high-strength hot-formed steel, under the condition of not removing an Al-Si coating, good connection between the Al-Si coated steel and other high-strength hot-formed steel can be achieved, the mechanical property of a welding joint is improved, and formation of delta ferrite in a welding seam is reduced;
Owner:SUZHOU UNIV

Diffusion welding method for stainless steel and Kovar alloy dissimilar metal

The invention discloses a diffusion welding method for stainless steel and Kovar alloy dissimilar metal and belongs to the field of dissimilar metal welding. The diffusion welding method comprises the following specific steps: (1) sample surface cleaning: grinding a surface to be welded and performing ultrasonic cleaning on acetone; after the completion of cleaning, wiping the surface to be welded with alcohol and blow-drying or airing to obtain cleaned stainless steel, Kovar alloy and a nickel foil; (2) sample stacking: alternately stacking the cleaned stainless steel, Kovar alloy and nickel foil obtained in the step (1); (3) welding: putting a stacked sample between an upper pressing head and a lower pressing head of a vacuum hot pressing furnace, maintaining the good axial centering property between the sample and the pressing heads and performing pressure relief, wherein the pre-pressure is 15-30 MPa; vacuumizing the vacuum hot pressing furnace to (2-5)*10<-1> Pa; raising the temperature at a speed of 5-20 DEG C/min, pressurizing after the temperature inside the furnace is raised to a certain temperature, preserving heat and pressure for a certain time and performing diffusion welding; after heat preservation, performing pressure relief, firstly slowly cooling and then cooling along with the furnace. A welding seam has the advantages of being high in compactness, good in plasticity, free from air hole and crack and the like.
Owner:SOUTHWEST JIAOTONG UNIV

In-situ preparation method for manufacturing high-entropy alloy by gradient powder feeding laser additive material

The invention discloses an in-situ preparation method for manufacturing high-entropy alloy by gradient powder feeding laser additive materials. The in-situ preparation method comprises the following steps of raw material preparation and gradient powder feeding laser additive material preparation. The material forming efficiency prepared by the in-situ preparation method is high, and a part model is not subjected to technological constraints, so the in-situ preparation method can be used to prepare parts with complex shapes, and the near-net forming of the materials can be realized, the production cost of the parts is greatly reduced. Samples have good forming effect, no air holes and macroscopic cracks, no micro-air holes and micro-cracks, good density, uniform organization and coexistenceof three phase structures. Composition detecting is carried out by using an energy disperse spectroscopy, and the definition of high-entropy alloy is met from the composition. The boundary between aprinting layer and two sides of base is fuzzy, the combination is better, and the crack tendency is low. It can be concluded that the gradient powder feeding mode greatly reduces the crack tendency atthe joint.
Owner:TIANJIN UNIV

High temperature Fe-based solder for brazing 50Mo-50Re alloy and preparation method thereof, and brazing process

The invention discloses a high temperature Fe-based solder for brazing 50Mo-50Re alloy and preparation method thereof, and brazing process. The solder includes the components with following weight ratios: Co 4wt%-9wt%, Ni 3wt%-12wt%, Si 3wt%-8wt%, B 0wt%-3wt%, Nb 3wt%-5wt%, and the balance Fe. The preparation method for the high temperature Fe-based solder comprises the following steps: mixing Fe particles, Si particles, B particles, Co particles, Ni particles and Nb particles evenly in proportion, making the solder into foil strip shape with a thickness ranging from 20-50Mum by using vacuum induction melting furnace and high vacuum spinning machine. The temperature for brazing the solder ranges from 1060-1160 DEG C, and the melting temperature of the solder keeps extremely high to ensure the high temperature performance of a weld. The solder is molten uniformly. The use of solder foil is conducive to promoting the diffusion of alloy elements in soldered connection process, and the solder foil is conducive to promoting element diffusion in soldered connection process. Solid solution can be generated by Fe element and Mo element; Co element and Nb element can promote the diffusion of Mo element and Re element in a brazing seam, so as to form a wide diffusion layer. The performance of the brazing seam is improved.
Owner:HUAWEI TEHCHNOLOGIES CO LTD

Alkaline cyanide-free electro-deposition zinc-nickel alloy additive and application thereof

The invention discloses an alkaline cyanide-free electro-deposition zinc-nickel alloy additive and an application thereof. The alkaline cyanide-free electro-deposition zinc-nickel alloy additive is prepared from an additive and ultrapure water. The additive is an organic additive or a mixture of the organic additive and an inorganic additive and can be applied to an alkaline cyanide-free electro-deposition zinc-nickel alloy plating solution to replace a traditional cadmium coating and cyanide electro-deposition zinc-nickel alloy process. According to the alkaline cyanide-free electro-deposition zinc-nickel alloy additive and the application thereof, through additive screening and adding, an electroplating process for electro-deposition zinc-nickel alloy is optimized, and a zinc-nickel alloy coating which is bright in appearance, high in hardness and excellent in corrosion resistance is finally obtained; the obtained plating solution is good in stability, dispersity and covering capacity, and the problems that a conventional alkaline zinc-nickel alloy plating solution is poor in stability and low in current efficiency, and an obtained coating is poor in quality are solved fundamentally; and the industrialized application feasibility of the alkaline cyanide-free electro-deposition zinc-nickel alloy additive is improved.
Owner:HARBIN INST OF TECH

Brazing method of high-volume-fraction silicon carbide particle reinforced aluminum matrix composite material and aluminum-silicon alloy

The invention discloses a brazing method of a high-volume-fraction silicon carbide particle reinforced aluminum matrix composite material and an aluminum-silicon alloy. The brazing method includes thefollowing steps that S1, the to-be-welded surfaces of the silicon carbide particle reinforced aluminum matrix composite material and the aluminum-silicon alloy are subjected to surface clearing; S2,ceramic powder is prearranged on the to-be-welded surface of the aluminum-silicon alloy after treatment in the S1; S3, a brazing filler metal is placed between the to-be-welded surfaces of the aluminum-silicon alloy and the silicon carbide particle reinforced aluminum matrix composite material to form a to-be-welded part; and S4, under the protective atmosphere, the to-be-welded part is heated up,kept warm and pressurized to 5-20 MPa, and continuous heat preservation and pressure maintaining are conducted, and then the to-be-welded part is furnace-cooled to the room temperature. According tothe brazing method, oxide films on the surfaces of the silicon carbide particle reinforced aluminum matrix composite material and the aluminum-silicon alloy are broken by using the hard ceramic powderto assist the metal brazing filler metal, the brazing filler metal is fully wetted and spreads on the surfaces of the silicon carbide particle reinforced aluminum matrix composite material and the aluminum-silicon alloy, and metallurgical bonding of the connection surface of the silicon carbide particle reinforced aluminum matrix composite material and the aluminum-silicon alloy is induced.
Owner:HUNAN HARVEST TECH DEV

Method for laser cladding of copper alloy powder on surface of copper substrate

A method for laser cladding of copper alloy powder on the surface of a copper base comprises the following steps: (1) , using a polishing tool for polishing the surface of a copper base workpiece to remove a surface oxide layer; cleaning the surface of the copper-based workpiece by using a detergent to obtain a copper-based surface with a clean surface; (2), fixing the copper-based workpiece on aworking platform; and (3), carrying out high-speed laser cladding on the copper-based workpiece by using laser cladding powder through a high-speed laser cladding optical fiber laser device. The lasercladding powder comprises the following chemical components in percentage by weight: 0.01%-0.25% of C, 0.5%-3% of B, 1%-4% of Si, 012% of Cr, 0.5%-14% of Fe, 10%-50% of Cu, 30%-80% of Ni, wherein a powder particle size interval is 25-150 microns and a sphericity degree is more than or equal to 80%. The method has the advantages that for specific laser cladding powder, a transition layer, a pre-coating layer and the like do not need to be added before cladding, a desired cladding layer is directly obtained through single-layer cladding in the mode that powder is fed from the center and the working included angle of the cladding head is controlled, and the process is simplified.
Owner:ZHEJIANG UNIV
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