94results about How to "Solve the problem of low yield" patented technology

The invention relates to a continuous rheological extension forming method used for preparing an aluminium alloy pipe. The invention adopts a continuous extension forming device which mainly consists of a water cooling rotation roller, a fixed shoe plate, an extrusion forming die, a back pressing block and a base. The key point is that the invention is achieved by the steps that the chemical ingredients of the invention are 0.8% of an Mg, 0.7% of a Si, less than or equal to 0.1% of total impurity, and an Al with the residual quantity according to the mass percentage; a melting furnace is pre-heated to 700 DEG C when an aluminium ingot is added; an Al-Si master alloy is added when the temperature is 760 DEG C; the Mg is pressed into the melting body when the temperature is reduced to 720 DEG C; a refining is achieved by a hexachloroethane when the temperature is increased to 740 DEG C; after that, the melting body is covered and the temperature is increased and kept at 760-800 DEG C; finally, the aluminium alloy pipe is prepared by the continuous extension forming device of the melting body. The pipe tissue is uniform and fine; the tensile strength of T6 state is 300MPa, the elongation thereof is 10% and the equivalent conductivity is 54.38IACS. The invention has the advantages of high efficiency, saving energy, short process flow and fast effect. The product of the invention becomes the conductive material which is urgently required by power industry.

The invention discloses fluorosilicone resin and a preparation method thereof. The method comprises the following steps: pentafluorostyrene is used as a raw material, and pentafluorophenethyldimethylchlorosilane is obtained by a hydrosilylation reaction; and the pentafluorophenethyldimethylchlorosilane, trimethylchlorosilane and ethyl orthosilicate are subjected to a polycondensation reaction to prepare the pentafluorophenyl silicon resin. When the resin disclosed by the invention is prepared, a secondary polycondensation process is adopted, so that the defect of a larger difference of hydrolysis reactivity of the pentafluorophenethyldimethylchlorosilane and copolymerized trialkylmonochlorosilane is overcome, and a preparation yield is high; the obtained pentafluorophenyl silicone resin has superior heat resistance; the method has the advantages of a simple preparation process, low requirements on equipment and raw materials easy to obtain, and is suitable for industrialized enlarged production; and the heat-resistant fluorosilicone resin can be applied to high-molecular materials such as heat-resistant adhesives.

The embodiment of the invention discloses a method and system for optimizing an analogue integrated circuit. According to the method, a circuit-stage analogue program is adopted for simulating a new-generation population, the circuit performance indexes of all individuals in the new-generation population are obtained, and meanwhile an SPICE simulator is utilized for carrying out Monte Carlo analytical estimating on the new-generation population to obtain a yield estimated value through an SPICE model and Gaussian process regression. The circuit performance indexes and the yield participate in an evolution algorithm as constraint conditions at the same time in the population evolution process, and therefore the problem that in the prior art, the yield is low in the final decision making process is solved.

The invention relates to the field of inductor manufacturing, and especially relates to a manufacturing method of an integrally-formed inductor. The method mainly comprises the following steps: S1, uniformly mixing main soft magnetic alloy powder and auxiliary soft magnetic alloy powder, and then mixing with a binder, a curing agent and acetone; S2, pressing a flat plate blank and a T-shaped blankwith preset sizes; S3, winding an enameled wire; S4, carrying out hot press molding and baking on the flat plate blank and the T-shaped blank wound with the enameled wire; S5, spraying and coating aninsulating resin protective material, and then baking; and S6, stripping the resin and the patent leather at the copper electrode, and electroplating the electrode to generate the integrally formed inductor. The technical scheme has the beneficial effects that by controlling the weight and the size of the prefabricated flat plate blank, the yield of a hot pressing link can be improved, and the cost and material waste in inductor manufacturing are reduced; and in addition, ultrasonic vibration is applied to the cold and hot pressing process, so that particles can be fully filled, inductance density is improved, and magnetic conductivity is remarkably improved.

The invention provides a substrate and an epitaxial wafer for flip LED chips and making methods thereof. The substrate comprises a gallium nitride substrate material and a dielectric layer with a graphical structure, and the dielectric layer is embedded into the gallium nitride substrate material. The substrate making method comprises the following steps: forming a lattice matching layer on a sapphire substrate; forming a dielectric layer with a graphical structure on the lattice matching layer, wherein the dielectric layer exposes part of the lattice matching layer; growing a gallium nitride substrate material on the lattice matching layer and the dielectric layer until the lattice matching layer and the dielectric layer are completely separated due to the stress of the gallium nitride substrate material; and removing at least part of the lattice matching layer. Both the gallium nitride substrate material and the dielectric layer embedded in the gallium nitride substrate material adopted by the substrate for flip LED chips provided by the invention have double functions of internal quantum efficiency increasing and external quantum efficiency increasing.

The invention relates to a device and a method suitable for improving yield of a welding leading tape of a double-stander cold rolling mill. The method comprises the steps of rotating ground rollers to uncoil a qualified coil; conveying the end part of a steel coil to a welding position after uncoiling the qualified coil; coiling a leading tape coil upwards to a leading tape uncoiler, conveying the leading tape coil to a transverse cutting shear after centering the leading tape coil by using centering vertical rollers and straightening the leading tape coil by using a straightening machine, and shearing off an unqualified leading tape head; conveying the leading tape head to the welding position; welding the leading tape head with the end part of the steel coil by using a welding machine; reversely rotating the ground rollers to carry out recoiling; bundling a recoiled big coil, and conveying the recoiled big coil to a double-stander rolling device through an double-stander; uncoiling the steel coil by using a steel coil uncoiler, wherein an uncoiled steel belt penetrates the space between mill rolls of a double-stander reversable mill, and two upper mill rolls of the double-stander reversable mill are both lifted; and coiling two ends of the steel belt by using a steel belt coiling machine, and starting rolling after the mill rolls of the double-stander reversable mill fall. According to the device and the method, the cold rolling efficiency of an iron and steel enterprise can be increased, a narrow leading tape can be used, and the production cost is relatively low.

The steel tube cold radius fixing comprises the procedures of selecting material with the outer radius of the material bigger than the upper limit of the standard, composed of the design, adjustment and radius calibration of the rolling hole, inspection, cutting and final product delivery. It completely solves the difficulty of low yield rate of oil sleeve tube. It is simple, high in productivity, adjusted by corresponding roller, relying on the hydraulic pushing force to form the rolling hole, to get to the shrink of radius, calibrating circle, and rectifying the tube with quick operation. It is energy economical. It requires small investment and land occupation, free from heating furnace and cold bed. The yield rate is high, precise in adjustment dimension, free from influence of thermal expansion.

The invention discloses a preparation method of a silver metal oxide electrical contact material and belongs to the technical field of electrical contact materials for low-voltage apparatuses. The preparation method comprises the following steps: carrying out oxygen positive pressure oxidizing reaction on silver metal alloy (AgMe) powder with nano and micron particle sizes to produce silver metal oxide (AgMeO) powder, and then adopting a near-net forming technology to produce a finial silver metal oxide electrical contact material. The preparation method has the advantages of short production period, simpleness in process, no raw material waste, and no needs for powder mixing and processes of extrusion, draw forming and the like; further, the technology is easy in establishing a full-automatic production line and is suitable for the requirements for industry 4.0; and in addition, the obtained silver metal oxide electrical contact material is uniform in tissue, high in density and good in wear and arc erosion resistances.

The invention discloses a method for preparing unsaturated ketone. According to the method, an unsaturated alcohol and 2-alkoxy propylene are adopted as raw materials, an acid resin in a fixed bed aremodified, a Saucy-Marbet reaction is carried out, and unsaturated ketone is synthesized with high selectivity and high yields. According to the method, the modified acid resin is adopted as a catalyst, the problem that a common acid resin is poor in catalysis effect is solved; in addition, a fixed bed reactor is adopted to catalyze reactions, separation of the catalyst from reaction products before and after reactions can be achieved, equipment corrosion and adverse influence of a great amount of acids upon later industrial aftertreatment can be avoided, and the method is an economic and efficient synthesis method.

The invention mainly discloses a shaping process for light alloy proximate matter. According to the technical scheme, the shaping process includes the steps that (1) burdening is carried out; (2) raw materials are mixed; (3) the raw materials are transported; (4) continuous extrusion molding is carried out; (5) a straightening machine is used for conducting straightening treatment on the left side face and the right side face of the proximate matter, and conducting smoothness correction on the upper side face and the lower side face of the proximate matter; (6) cooling sizing is carried out; (7) an ion fan is used for conducting destaticization on the proximate matter; (8) a machined product is cut to be at the height meeting the requirement; (9) surface treatment is carried out, wherein a spraying device is used for coloring, and a film plating machine is used for film plating; and (10) a finished product is inspected. According to the shaping process, the problems that existing proximate matter is simple in structure, the cross section performance is limited, and the yield is low are solved, the automation performance is high, the stability is good, the strength of the proximate matter is improved, the production number of the proximate matter is increased, the material of the product is uniform, the quality is high, and the yield is high.

In order to raise the processing yield of vertical-structure LED chips, the present invention provides a novel method for manufacturing the-vertical structure LED chips, which can notably reduce electric leakage of the chips and raise the chip production yield. A P electrode of the chip is formed on the surface of the chip, an N electrode of the chip is bonded with a silicon/copper/tungsten copper alloy substrate, and the P electrode is welded with a support during packaging of the chip. Combination of the ICP etching technique and the hot acid corrosion technology is adopted to form chip isolation channels. A laser spot is adjusted during laser stripping so as to be matched in size with the chip after the isolating channels are formed. An epitaxial wafer is bonded on the silicon/copper/tungsten copper alloy substrate through a high-temperature bonding technique, the ultrasonic technology is then used, and by using internal stress produced in the bonding process and the ultrasonic vibration technology, separation of gallium nitride and the substrate is further raised.

The invention discloses a wavelength selective radiator coating applied to a thermophotovoltaic power generation device and a preparation method of the wavelength selective radiator coating. Firstly, erbium oxide powder and aluminum oxide powder are uniformly mixed, then mixed powder is obtained, grinding balls, a ball-milling liquid, the mixed powder and a dispersing agent are added to a ball-milling tank for ball milling, and uniformly dispersed slurry is obtained; the grinding balls in the slurry are filtered out, the ball-milling liquid in the slurry is dried, and dry powder is obtained; the dry powder is put in a high-temperature atmosphere furnace and heated, so that the erbium oxide powder and the aluminum oxide powder in the dry powder are sintered to form composite powder, the grinding balls, a binding agent and a diluent are added to the composite powder, the mixture is subjected to ball milling, the uniformly mixed slurry after ball-milling is dried, and then a die can be used for coating a substrate material; after the coated substrate material is dried and sintered at a high temperature, the wavelength selective radiator coating is formed and obtained. The mechanical performance and the surface strength of the coating are improved, the thermal stability of a coating radiator is improved, and the defect that the coating cannot be bonded to a ceramic substrate easily is overcome.

The embodiment of the invention discloses a bending structure manufacturing method, a bending structure and a display panel. The bending structure manufacturing method comprises the steps of providinga flexible substrate, wherein the flexible substrate comprises a first non-bending area, a second non-bending area, and a bendable area for connecting the first non-bending area and the second non-bending area; forming a metal routing layer on the second surface of the flexible substrate, wherein at least part of metal routing layer is located in the bendable area; forming a first auxiliary bending layer on the metal routing layer, wherein at least part of the first auxiliary bending layer covers the metal routing layer located in the bendable area, and the first auxiliary bending layer is made of a contractile memory material; bending the flexible substrate in the bendable area, so that the second non-bending area is located on one side, far away from the second surface, of the first surface of the first non-bending area; and keeping the flexible substrate to be at a bending state, and controlling the first auxiliary bending layer to contract, so that the area of the first auxiliarybending layer is reduced, and the manufacturing yield of the bending structure is improved.

The invention discloses a high-plasticity easy-to-process cobalt-based deformation high-temperature alloy and a preparation method thereof, and belongs to the technical field of deformation high-temperature alloy materials. Components of the alloy comprise, by weight percent, 0.08%-0.13% of C, not larger than 0.4% of Si, 1.0%-2.0% of Mn, 9.0%-11.0% of Ni, 19.0%-21.0% of Cr, 14.0%-16.0% of W, 0.3%-1.0% of Al, not larger than 3.0% of Fe and the balance Co and inevitable impurities and other elements. The preparation method of the alloy comprises the steps that after being blended, materials aremolten in a vacuum induction furnace; cast electrode bars are used for electroslag remelting; after a steel ingot is subjected to homogenizing annealing, air cooling is carried out; the forging temperature ranges from 910 DEG C to 1230 DEG C, heat treatment is carried out at the temperature ranging from 1180 DEG C to 1240 DEG C, and air cooling is carried out after heat preservation; and cold drawing deformation ranges from 48% to 60%. The alloy and the preparation method have the advantages that through adding of elements Al and Y, on the premise that strength is not reduced, the cold and heat processing performance of the alloy is improved, and plasticity, the technological process and the yield of the alloy are improved

The invention discloses an injection mold for embedding of an automobile sealing strip insert. The injection mold comprises an upper mold plate (1), a lower mold plate (2), an ejection plate (3), a base plate (4) and a sealing strip (7). The ejection plate (3) is located on the base plate (4). The lower mold plate (2) is located between the upper mold plate (1) and the ejection plate (3). An upper mold plate (5) is arranged below the upper mold plate (1). A lower mold plate (6) is arranged above the lower mold plate (2). The lower mold plate (2) is provided with an oblique slide block (8) used for forming the rubber coating part of the front end face of the sealing strip (7), a slide block (22) used for forming the rubber coating part of the inner side face of the sealing strip (7) and a mobile slide block (36) positioning the outer side face of the front end of the sealing strip (7). The upper mold plate (1) is provided with an oblique guide column (33) slidably matched with the oblique slide block (8). By adoption of the injection mold for embedding of the automobile sealing strip insert, personal injury cannot be caused, so that the safety coefficient is high.

The invention provides a preparation dedicated binder of a microbeam analysis standard sample. The preparation dedicated binder of a microbeam analysis standard sample comprises components with the following volume fraction: alpha-ethyl cyanoacrylate, the volume fraction of the alpha-ethyl cyanoacrylate is more than 50%, tackifier, the volume fraction of the tackifier is 1-5%; stabilizer, the volume fraction of the stabilizer is 1-5%, flexibilizer, the volume fraction of the flexibilizer is 1-5%, and polymerization inhibitor, the volume fraction of the polymerization inhibitor is 1-5%. Simultaneously, the invention further provides a blending method of the preparation dedicated binder of a microbeam analysis standard sample, a throwing sequence is as following: the alpha- ethyl cyanoacrylate, the polymerization inhibitor, the stabilizer, the flexibilizer, and the tackifier, blended using time is controlled within one tenth of a binder solidification time. The preparation dedicated binder of the microbeam analysis standard sample possesses appropriate liquidity, solidification speed, and good electroconductibility in the meantime, solves an embedding problem of the microbeam analysis standard sample in the preparation process, so that an embedding rate of finished products is effectively improved.

The invention relates to the field of sweet potato vermicelli processing, in particular to a sweet potato vermicelli processing system. The processing system comprises an additive preparation device,a sterile treatment device, a clean treatment device, smashing and packaging equipment, a grinding device, adjusting and gelatinizing equipment, a mixing device, battening and drying equipment and sterile treatment and storage device. According to the sweet potato vermicelli processing system, the processes are reasonably set, responsibility coordination and distribution are achieved, sweet potatovermicelli is processed, and the sweet potato vermicelli is made.

The invention discloses a high-strength high-elasticity copper-titanium alloy and a manufacturing method thereof. The copper-titanium alloy comprises the following components in percentage by mass: 2.3%-3.8% of Ti, less than or equal to 0.3% of Ni, less than or equal to 0.3% of Fe, less than or equal to 0.1% of Y, less than or equal to 0.1% of La and the balance of Cu and inevitable impurity elements, wherein the sum of Cu and Ti is greater than or equal to 99.3%. The manufacturing method comprises the steps of vacuum smelting, plate blank casting, hot rolling for a strip, cold rolling, solid solution treatment, aging, finish rolling and the like. The high-strength high-elasticity copper-titanium alloy and the manufacturing method thereof have the following beneficial effects: through the vacuum smelting, a vacuum high-temperature smelting environment is provided, so that active titanium element in the alloy is strictly controlled, the contents of hydrogen, oxygen, nitrogen, inclusions and the like in the prepared copper-titanium alloy are low, the purity of the copper-titanium alloy is high, and gas, impurities and non-metallic inclusions are removed in a refining process for copper and titanium metal, so that the quality of the prepared copper-titanium alloy is improved; and the problems of long production process for the copper-titanium alloy strip and low yield are solved, and shorter process for producing the copper-titanium alloy strip and higher efficiency are achieved, so that large-scale production is facilitated.

The invention discloses a self-made grinding aid. The raw material components are as follows: 10-15% of ethylene glycol, 20-35% of triethanolamine, 20-30% of glycerol residues, 1-5% of sodium acetate,1-2% of industrial salt, 1-3% of lignin and the balance water (totaling 100%). The preparation method comprises the following steps: step 1, during preparation, controlling the temperature of water to be 40-45 DEG C, adding the glycerol residues and the triethanolamine, and then uniformly mixing the glycerol residues and the triethanolamine; and step 2, adding glycerol residues and triethanolamine into water, and uniformly mixing, and sequentially adding ethylene glycol, sodium acetate, lignin and industrial salt. The self-made grinding aid can solve the problem of low yield of a mill in thecement production process, the clinker ratio is high, static electricity in the mill is eliminated, a cement grinding process is improved, the grinding efficiency is improved, and the production costof the cement grinding aid is reduced; the cement grinding table yield can be effectively increased by 5-7 tons/hour, the clinker ratio is reduced by 2.0%, the power consumption is reduced by 1.5-2 kilowatts/ton, and meanwhile, various chemical and physical inspection results of cement meet the national standard.

The invention provides a device and a method for preparing high-purity copper and a copper alloy ingot. The device comprises a heating furnace, wherein a casting mould channel is arranged in the heating furnace, a plurality of heating elements are uniformly arranged in the furnace wall of the heating furnace, a cooling support is arranged at the bottom of the heating furnace, a casting mould is arranged in the casting mould channel, the bottom of the casting mould is connected with the cooling support, and the bottom of cooling support is connected with a traction device. The method mainly comprises the following steps of: (1) melting electrolytic copper or a copper alloy of which the weight purity is more than 99.9999% in a crucible under the condition of being vacuum or filling inert gases, (2) using the heating elements in the furnace wall of the heating furnace to heat the side wall of the casting mould uniformly, and (3) injecting molten metal in the crucible into the casting mould of which the side wall is heated through a tundish, and then carrying out traction on the cooling support downwards through the traction device, so that the casting mould forms a temperature gradient that the temperature is increased from the bottom up.

The invention discloses a method for fractionating and crystallizing palm oil. Through the adoption of the method, not only is the crystallizing efficiency of the palm oil with the lower content of stearic acids improved, but also the yield of liquid palm oil is improved. The method comprises five steps of oil feeding, heating and crystal destruction, cooling and crystallization, crystal maintenance and filtration, wherein the step of the oil feeding comprises the steps of adding palm oil fat of which the melting point is 26-30 DEG C to palm oil fat to be fractionated, and mixing the two kinds of palm oil fat.

The invention relates to the technical field of seamless steel pipe production and provides a production method for drawing type expanded extra-large-caliber J55 casing pipes. The method includes the steps that pipe blanks with the diameter being 356*15.5 mm are produced; each pipe end is heated and expanded to form a horn-shaped opening; primary heating expansion is conducted and comprises three passes of heating expansion; and secondary heating expansion is conducted and comprises three passes of heating expansion. By the adoption of the technical scheme, the problems that a drawing type pipe expanding unit is low in geometric dimension accuracy, poor in surface quality and low in yield are solved, the curvature, the outer diameter, the wall thickness size and the mechanical performance of the produced J55 casing pipes with the diameter being 508 mm can meet the API 5CT standard, the J55 casing pipes with the diameter being 508 mm can be produced through the drawing type pipe expanding unit in batches, and the expanding yield reaches 89%.