This invention provides an apparatus and method for producing isobutyl
methacrylate using a novel
membrane reactor. The apparatus integrates a tubular fixed-
bed reactor with a
pervaporation membrane
system. A compartmentalized structure maintains the
pressure difference across the membrane, and a dual-tube module optimizes the
channel spacing to suppress
polymerization side reactions. During the reaction, the
pervaporation membrane selectively removes the byproduct water, breaking the equilibrium limitation of the
esterification reaction and significantly improving the feed conversion rate. Simultaneously, it disrupts the water-
isobutanol azeotropic
system, reducing subsequent separation
energy consumption and achieving integrated reaction and separation processes. This invention solves the problems of equilibrium limitation on conversion rate, high separation
energy consumption, and easy
polymerization in traditional processes. It features high conversion rate, low
energy consumption, and stable operation, making it suitable for the continuous and
green production of isobutyl
methacrylate.