This invention discloses a spherical
powder of
tantalum-
tungsten alloy and its preparation method and additive manufacturing method, belonging to the field of
refractory metal material preparation technology. The preparation method includes: subjecting a homogeneous
tantalum-
tungsten alloy ingot to a three-stage hydrogenation treatment, sequentially holding at 0.01~0.04 MPa and 300~500℃ for 1~3 h, at 0.04~0.08 MPa and 900~1000℃ for 0.5~1 h, and at 0.02~0.05 MPa and 300~400℃ for 0.5~1.5 h. This segmented
hydrogenation process controls the
diffusion behavior of
hydrogen in the
alloy, achieving controlled
embrittlement and avoiding over-hydrogenation. Further, multi-cycle crushing and dynamic sieving based on the target particle size range are performed to obtain
hydride precursor
powder, significantly reducing ineffective
fine powder and improving the yield and production efficiency of the
plasma spheroidization process. The resulting
tantalum-
tungsten alloy spherical
powder has a
sphericity of not less than 99%, an
oxygen content of not more than 150 ppm, and a concentrated
particle size distribution. It is suitable for additive manufacturing processes such as
laser selective melting and
electron beam selective melting, providing a reliable
raw material for the forming of high-performance tantalum-
tungsten alloy components.