The invention belongs to the technical field of
refractory materials, in particular to a preparation method for
cement-free castable which can be applied to a
cement kiln coal injection
pipe. In the castable, electrically-molten brown fused
alumina, SiA and alpha-Al2O3 micro-
powder are taken as main raw materials,
hydrated alumina (rho-Al2O3) and MgO-SiO2-H2O are taken as a combined
system,
sodium tripolyphosphate is taken as a deflocculant,
citric acid is taken as a retarding agent, and
metal silicon powder and
metal aluminum
powder serving as antioxidants and anti-explosion fibers are contained. A large quantity of dichroite phases and a small quantity of
spinel and
mullite phases are generated by using a part of a substrate treated at a high temperature of the
cement-free Al2O3-SiC
refractory castable prepared with the method, so that the medium-temperature
sintering performance of the Al2O3-SiC castable is improved, and the high-temperature
mechanical property,
oxidation resistance, wearing resistance, alkali resistance and
thermal shock stability of the castable are enhanced. The adding amount of water is less than 4.5 percent, rupture strength at the using temperature of 1,100-1,400 DEG C is more than 25 MPa, apparent
porosity is less than 14 percent, the wearing resistance value is less than 5cc, and the
thermal shock stability is tested with a
water cooling method for more than 50 times.