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107results about How to "Three wastes are produced less" patented technology

Method and device for continuously producing dyes

The invention discloses a method and a device for continuously producing dyes. The method comprises the following steps: adding diazotization reaction raw materials into an ingredient kettle, controlling temperature in the kettle, allowing the materials to flow in a tubular reactor through an overflow orifice, detecting the reaction state through an online detection device, continuously discharging the diazotization compound solution obtained through the reaction, continuously feeding the diazotization compound solution and a coupling component solution according to a specified ratio, allowing the materials to flow into the tubular reactor through the overflow orifice, detecting the reaction state through the online detection device, transferring the coupling reaction materials into a crystal transformation kettle, performing crystal transformation, and performing filter pressing to obtain a dye filter cake, wherein the filter cake mother solution and the wash water are circulated for preparing the coupling component solution. The reaction temperature, material flow and reaction state detection device are automatically subjected to interconnected control. According to the method, automatic and continuous dye production is realized, the production capacity, the product quality and yield are improved, the labor intensity and working conditions of workers are improved, the waste water, water gas and waste residue amounts in the dye production process are greatly reduced, and circular economy and cleaner production process are realized.
Owner:ZHEJIANG DIBANG CHEM

Method for recycling trimethylacetic acid from pivaloyl chloride rectification raffinate

The invention provides a method for recycling trimethylacetic acid from pivaloyl chloride rectification raffinate. According to the technical scheme, the method has the experiment ideas that components and contents of pivaloyl chloride rectification raffinate are analyzed firstly on the basis of experiment means, on the basis, procedures such as hydrolysis, layering and rectification are confirmedaccording to chemical properties of pivaloyl chloride and trimethylacetic anhydride, and trimethylacetic acid is recycled. Specifically, the method comprises the following steps: firstly, adding a certain amount of pivaloyl chloride rectification raffinate, controlling specific temperature and pressure, adding a proper amount of water for hydrolysis reactions for multiple times to sequentially convert pivaloyl chloride and trimethylacetic anhydride into trimethylacetic acid, leaving to stand to layer water-containing phosphorous acid and a crude trimethylacetic acid product, feeding back thecrude trimethylacetic acid product to a trimethylacetic acid rectification procedure, and performing decoloring refining. By adopting the method provided by the invention, more than 90% of the pivaloyl chloride rectification raffinate can be converted into trimethylacetic acid, so that the utilization rates of raw materials are increased, the wastes are reduced, the environment protection burden of companies is alleviated, and meanwhile the production cost of products is effectively reduced.
Owner:山东民基新材料科技有限公司

Method for preparing 4-methyl nitrobenzene-2-sulfonic acid self-polycondensation dye liquid color paste

InactiveCN101805527ANarrowing the degree of polymerization distributionImprove stabilityAzo dyesTetramethylammonium hydroxideHigh concentration
The invention discloses a method for preparing 4-methyl nitrobenzene-2-sulfonic acid self-polycondensation dye liquid color paste, comprising the following steps of: dissolving 4-methyl nitrobenzene-2-sulfonic acid group methylbenzene into mixed solution of triethanolamine and diethylene glycol monomethylet, dropwise adding sodium hydroxide water solution into the mixed solution with high concentration to react and obtain an alkali coarse toning phase polycondensation reaction liquid; dropwise adding sodium hydroxide water solution into the mixed solution with low concentration to the alkali crude toning phase polycondensation reaction liquid to obtain an alkali fine toning phase polycondensation reaction liquid; adding water into the alkali fine toning phase polycondensation reaction liquid to react and obtain an alkalinity-reducing polycondensation reaction liquid; and adding ethylene glycol methyl ether into the alkalinity-reducing polycondensation reaction liquid for diluting, regulating pH by using NaHSO4 and regulating pH by using tetramethylammonium hydroxide water solution, recycling ethylene glycol methyl ether through condensing a filtering liquid after filtering to obtain the 4-methyl nitrobenzene-2-sulfonic acid self-polycondensation dye liquid color paste. The invention has the advantages of less three-waste generation, low production cost, simple process and easy control.
Owner:TIANJIN UNIV

Synthesis process of hexamethylenediamine piperidine

The invention relates to a synthesis process of hexamethylenediamine piperidine. The process comprises the steps of: carrying out heating dehydration reaction on 2, 2, 6, 6-tetramethyl-4-piperidone and 1, 6-hexamethylenediamine in a negative pressure environment until no water is removed from the system, and adding a water removing agent to separate the residual water from the liquid system so asto obtain an intermediate Schiff base; introducing hydrogen into the obtained Schiff base in the presence of a catalyst for hydrogenation reaction to obtain hydrogenation liquid; and filtering out thecatalyst from the hydrogenation liquid, rectifying the filtrate, and carrying out crystallization-desolvation to obtain the hexamethylenediamine piperidine finished product. According to the method,a small amount of residual water is removed by using the water removal agent, so that the Schiff base is prevented from being decomposed in the presence of trace water, the purity of the Schiff base is improved, the yield of hexamethylenediamine piperidine is increased, and few solid wastes are generated; according to the method, negative pressure reaction and crystallization treatment are innovatively adopted, so that the quality of hexamethylenediamine piperidine is high, the solvent can be continuously recycled and reused, and no organic waste liquid is generated.
Owner:江苏富比亚化学品有限公司
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