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43results about How to "High controllability of process parameters" patented technology

Direct reduction process for sponge iron production implemented by using non-catalytic conversion of CH4

The invention discloses a direct reduction process for sponge iron production implemented by using the non-catalytic conversion of CH4, and the direct reduction process comprises the following steps: feeding a feed gas rich in CH4 and subjected to purification and pressure regulation and a stock gas output by a shaft furnace and subjected to cooling, dust removal, pressurization and decarburization into a tube furnace together and preheating; feeding the preheated coal gas into a non-catalytic pure oxygen reforming furnace, performing combustion reaction and heating on the preheated coal gas and oxygen in the non-catalytic pure oxygen reforming furnace, and performing non-catalytic conversion on the CH4 so as to generate CO+H2; after the high-temperature coal gas discharged from the non-catalytic pure oxygen reforming furnace and the stock gas discharged at the front end and subjected to cooling, dust removal, pressurization and decarburization are mixed and cooled, feeding the mixed gas into the shaft furnace and reducing iron ores, thereby producing sponge irons; and after the stock gas discharged from the shaft furnace is subjected to cooling, dust removal, pressurization and decarburization, feeding part of the stock gas and the supplementary feed gas rich in CH4 into the tube furnace and the non-catalytic pure oxygen reforming furnace together, wherein the other part of the stock gas is used as the cold-doped coal gas of the high-temperature coal gas discharged from the non-catalytic pure oxygen reforming furnace. Because the preheating temperature is low, no carbon precipitation occurs, and no strict limitation on the H2S content of the feed gas rich in CH4 exits, so that the bonding of the sponge irons can be prevented.
Owner:CISDI ENG CO LTD

Comb-shaped low-slump concrete plastic-reserving agent with poly-sulphoacid structure

ActiveCN101774779AImprove dispersion retentionGood plasticityChemistryChemical compatibility
The invention relates to a comb-shaped plastic-reserving agent with a poly-sulphoacid structure particularly suitable for low-slump concrete, which is prepared with allyl polyether, sodium styrene sulfonate and sodium alkyl sulfonate as raw materials. The average molecular weight of the allyl polyether is 400-1500, the feeding amount of the allyl polyether accounts for 50-92 percent of the total molecular weight of the raw materials; and the molar ratio of the sodium styrene sulfonate and the sodium alkyl sulfonate is 1:0.2-1:5. The preparation method comprises the following steps: mixing the aqueous solution of each raw material monomer, heating to 65-98 DEG C, adding an initiator ammonium persulfate solution, completing the dropping within 2-4 hours, maintaining the temperature for 1 hour, cooling until the temperature is below 40 DEG C, adding caustic soda liquid for neutralization, and taking out the product, thereby obtaining the plastic-reserving agent, a comb-shaped polymer with the poly-sulphoacid structure. The structure of the polymer combines the advantages of two water reducing agents, naphthalene and polycarboxylic acid. Therefore, the polymer can realize excellent plastic-reserving property of the low-slump concrete with the slump being 7-9cm. simultaneously; the polymer has good physical and chemical compatibility with the two water reducing agents, naphthalene and polycarboxylic acid.
Owner:NANJING RUIDI HIGH TECH

Method for preparing composite abrasion-proof lining board

The invention discloses a method for preparing a composite wear resistant lining plate. The method comprises the following steps: adopting alloy powder core bar materials of which the volume percentage is between 20 and 60 percent of the total volume of the lining plate, filling alloy powder in the core part of the alloy powder core bar materials, preset the alloy powder core bar materials in a lining plate casting mould, selecting base metal to be melted and poured in the lining plate casting mould, and cooling and demoulding the lining plate to obtain the composite wear resistant lining plate consisting of the alloy powder core bar materials and the base metal. The cylindrical hard phase of the composite wear resistant lining plate prepared by the method is generated by compounding in situ in a matrix, thus the composite wear resistant lining plate has the characteristics that segregation is not generated, the organization structure is even, the hard phase is difficult to fall off, the lining plate not only has the intensity and the toughness of the base metal but also has the high hardness and the high wear resistance of the hard phase, the service life is improved by an order of magnitude compared with the prior lining plate, the lining plate can bearing high impact force and strong wear at the same time, the technological parameter controllability of the preparation process is strong, and the price is low. The composite wear resistant lining plate can satisfy the applications under complex working conditions such as various wears, high impact and the like.
Owner:XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY

Direct reduction process for producing sponge iron by using CH4 non-catalytic oxygen-enriched transformation

The invention relates to a direct reduction process for producing sponge iron by using CH4 non-catalytic oxygen-enriched transformation. A process route comprises the following steps: preheating a CH4-enriched raw gas and oxygen-enriched air which are subjected to purification and pressure regulation, then introducing the CH4-enriched raw gas and the oxygen-enriched air into a non-catalytic oxygen-enriched transformation furnace for a combustion reaction in the non-catalytic oxygen-enriched transformation furnace, and raising the temperature to transform CH4 therein into CO and H2 to form a high-temperature transformation gas; in the meantime, cooling, dedusting and pressurizing a top gas of a shaft furnace, then introducing the top gas into a hydrogen purification device to prepare purified hydrogen, preheating the purified hydrogen, and then introducing the preheated purified hydrogen into the lower part of the catalyst oxygen-enriched transformation furnace to be mixed with the high-temperature transformation gas generated through the combustion reaction to form a reduced coal gas; and introducing the reduced coal gas into the shaft furnace to reduce iron ores into the sponge iron. The direction reduction process disclosed by the invention not only has the advantages of short process flow, availability for energy saving and emission reduction, long service life of a nozzle and low investment cost, and can be used to prevent the sponge iron from caking and avoid carbon formation.
Owner:CISDI ENG CO LTD

Polyimide fiber mica paper and preparation method thereof

The invention discloses polyimide fiber mica paper which is formed by causing modified mica and modified polyimide fiber to undergo on-line processing in a paper sheet machine. The invention further discloses a method for preparing the mica paper. The method for preparing the mica paper comprises the steps of preparing modified mica; causing the modified mica to undergo defibering to make mica slurry; making concentrated solution of polyimide into polyimide fiber, and causing the polyimide fiber to undergo fiber bundle removal and then be modified through phosphoric acid; adding PEO into the polyimide fiber to serve as a dispersing agent, adding the polyimide fiber into the mica slurry, and obtaining the polyimide fiber mica paper through on-line forming hot-pressing drying. The paper has more stable dielectric properties and temperature resistance, the quality of an insulating material is improved, the service life of the material is prolonged, the stability of the material is improved, and the electrical industry development is promoted effectively. Besides, the polyimide fiber mica paper is simple in process steps, the controllability of process parameters is high, the raw material source is extensive, raw materials are low in price, the production conditions are mild, and the application prospect is wide.
Owner:SHAANXI UNIV OF SCI & TECH

Technology for making metallic pipe with nano-structure metal wire screen-ceramic liner

The invention discloses a preparation process of a nano-structure wire mesh-ceramic composite lining metal pipe. It is composed of an outer casing (1) and a composite lining pipe (4), and the composite lining pipe (4) is composed of a wire mesh (2) and a ceramic wear-resistant material (3). Preparation process: Weaving wire mesh (2), cutting, preparing ceramic wear-resistant material (3), evenly coating on the wire mesh (2) and inserting ceramic particles into the gaps of the wire mesh (2), placing The composite plate body of the lining pipe is rolled and placed in the outer casing (1), and the composite lining pipe (4) and the outer casing (1) are rolled and cured by heating, so that the composite lining pipe (4) is closely attached Inside the outer sleeve (1). The invention has the advantages of strong controllability of process parameters, high yield, stable quality and high production efficiency. The product has a long service life, and its wear resistance is 8 to 10 times that of ordinary steel, and 4 to 6 times that of rare earth steel. This process is suitable for the production of pipe products of any shape and size, and has a wide range of applications, and the composite thickness can be adjusted.
Owner:XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY

Comb-shaped low-slump concrete plastic-reserving agent with poly-sulphoacid structure

The invention relates to a comb-shaped plastic-reserving agent with a poly-sulphoacid structure particularly suitable for low-slump concrete, which is prepared with allyl polyether, sodium styrene sulfonate and sodium alkyl sulfonate as raw materials. The average molecular weight of the allyl polyether is 400-1500, the feeding amount of the allyl polyether accounts for 50-92 percent of the total molecular weight of the raw materials; and the molar ratio of the sodium styrene sulfonate and the sodium alkyl sulfonate is 1:0.2-1:5. The preparation method comprises the following steps: mixing theaqueous solution of each raw material monomer, heating to 65-98 DEG C, adding an initiator ammonium persulfate solution, completing the dropping within 2-4 hours, maintaining the temperature for 1 hour, cooling until the temperature is below 40 DEG C, adding caustic soda liquid for neutralization, and taking out the product, thereby obtaining the plastic-reserving agent, a comb-shaped polymer with the poly-sulphoacid structure. The structure of the polymer combines the advantages of two water reducing agents, naphthalene and polycarboxylic acid. Therefore, the polymer can realize excellent plastic-reserving property of the low-slump concrete with the slump being 7-9cm. simultaneously; the polymer has good physical and chemical compatibility with the two water reducing agents, naphthalene and polycarboxylic acid.
Owner:NANJING RUIDI HIGH TECH

Preparation method of carbon nanotube-loaded titanium oxide photocatalyst

The invention relates to a preparation method of a carbon nanotube-loaded titanium oxide photocatalyst, belonging to the technical field of preparation and application of photocatalytic materials. The titanium oxide photocatalyst is in the shape of a nanotube in appearance, and is formed by nitrogen-and-fluorine co-doped anoxic titanium oxide loaded with a fluorine-doped carbon nanotube; and the titanium oxide material can be directly used for simulating photocatalytic degradation of pollutants under sunlight, and is a photocatalyst with excellent performance. The method comprises the following steps: firstly, with polyacrylonitrile as a raw material, adding ammonium fluoride, and preparing polyacrylonitrile nanofibers containing ammonium fluoride through an electrostatic spinning technology; then with tetrabutyl titanate as a titanium source, adding glacial acetic acid, and preparing a polyacrylonitrile fiber-loaded titanium oxide sample through a solvothermal method; and finally, performing high-temperature heat treatment in a vacuum tube furnace in an inert atmosphere to obtain the titanium oxide photocatalyst. The method has the advantages of easily available raw materials, high product yield, low cost and simple and safe production process, and is suitable for large-scale production.
Owner:CHINA UNIV OF GEOSCIENCES (BEIJING)

a use of ch 4 A direct reduction process for the production of sponge iron by non-catalytic oxygen-enriched conversion

The invention relates to a direct reduction process for producing sponge iron by using CH4 non-catalytic oxygen-enriched transformation. A process route comprises the following steps: preheating a CH4-enriched raw gas and oxygen-enriched air which are subjected to purification and pressure regulation, then introducing the CH4-enriched raw gas and the oxygen-enriched air into a non-catalytic oxygen-enriched transformation furnace for a combustion reaction in the non-catalytic oxygen-enriched transformation furnace, and raising the temperature to transform CH4 therein into CO and H2 to form a high-temperature transformation gas; in the meantime, cooling, dedusting and pressurizing a top gas of a shaft furnace, then introducing the top gas into a hydrogen purification device to prepare purified hydrogen, preheating the purified hydrogen, and then introducing the preheated purified hydrogen into the lower part of the catalyst oxygen-enriched transformation furnace to be mixed with the high-temperature transformation gas generated through the combustion reaction to form a reduced coal gas; and introducing the reduced coal gas into the shaft furnace to reduce iron ores into the sponge iron. The direction reduction process disclosed by the invention not only has the advantages of short process flow, availability for energy saving and emission reduction, long service life of a nozzle and low investment cost, and can be used to prevent the sponge iron from caking and avoid carbon formation.
Owner:CISDI ENG CO LTD

A kind of transparent conductive WC film and its room temperature growth method

The present invention discloses a transparent conductive WC thin film, the matrix of the WC thin film is amorphous, and the high-density WC microcrystals of a crystalline state are distributed in theamorphous matrix disorderly. The sizes of the WC microcrystals are about 5 nm, and the WC microcrystals are the hexagonal phase structures, the visible light transmissivity of the WC thin film reachesup to 85%, and the resistivity is low to 4.7*10-3 ohm cm. The atomic percent of the W:C in the WC thin film is 53.1:46.9, and the microhardness of the transparent conductive WC thin film is 21 GPa. The present invention also discloses a preparation method of the WC thin film. The preparation method adopts a radio frequency magnetron sputtering method, and takes a WC alloy as the target material and the Ar-CH4 as the working gas. After a reaction chamber is vacuumized to the base pressure higher than 1*10-4 Pa, an Ar-CH4 mixed gas is let in, and the WC thin film grows at a room temperature andin the plasma atmosphere of Ar and CH4, a mercury lamp is adopted to irradiate a substrate during a deposition process, and the wavelengths of the mercury lamp are 185 nm and 254 nm. By the dual effects of the plasma enhancement and the ultraviolet enhancement, the crystal quality of the room temperature growing WC thin film is improved.
Owner:ZHEJIANG UNIV
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