The invention relates to a device for high-frequency induction cladding with assistance with
ultrasonic vibration and a working method for the device and particularly aims at surface treatment and reinforcement of a workpiece. The device comprises a horizontal
machine tool, a PLC, a slide
carriage tank, a triangular chuck, a power supply controller, a
smoke removal
system, an induction power supply, an
infrared thermometer, an
industrial water cooling circulation
system, a guide rail, a
ball screw, a
nozzle, an ejector pin, an
induction coil, an amplitude-change pole, a bracket and an
ultrasonic generator. In the process of starting the
induction coil for heating, and the PLC is used for controlling a motor to enable the workpiece to rotate at a certain speed (a
specific speed value is obtained according to the fluidity of a
molten pool in a state with assistance of
ultrasonic vibration and the
diameter of the workpiece), and unevenness in thickness of upper and lower cladding
layers of the workpiece caused by the fact that the
molten metal flows downwards due to gravity in the cladding process can be avoided. A
gas protection device needs to be started before
induction heating, sothat the workpiece is in an
argon environment before being heated, injection of
argon is stopped after the workpiece is thoroughly cooled, and the cladding
layers and cladding layer influence regionscan be well prevented from being oxidized. By adding ultrasonic assistance equipment in the high-frequency induction cladding process, the quality of a bonding layer is improved to the maximum, generation of bubbles and cracks is reduced, the
residual stress is eliminated, the comprehensive properties of the cladding
layers are improved, the service life of the workpiece is prolonged, the production efficiency is improved, and the cost is lowered.