The invention discloses a process method for producing high-quality medium-
alumina ceramic balls by inferior raw materials, which comprises the following steps: firstly washing a main
raw material - inferior
bauxite clinker with water, picking out to remove impurities, adding the inferior
bauxite clinker with removed impurities,
diaspore, clay, an efficient flux component and a
diluent into a
ball mill on a weight basis, performing ball milling twice with a proper amount of water, performing primary coarse milling and sieving by a 400-mesh
sieve, performing secondary fine milling and sieving by a 600-mesh
sieve, performing wet washing of the prepared
slurry to remove iron, performing
spray granulation and homogenization to prepare a mud blank, then performing dry-pressing, classification and molding with a mould,
drying to prepare a semi-finished
ceramic ball, charging the semi-finished
ceramic ball into a
kiln,
sintering the ceramic ball at a preserved temperature of 1340 DEG C. The invention shortens the ball milling time, saves energy, reduces cost, uses a large amount of inferior raw materials, widens the range for
material selection, produces high-quality medium-
alumina ceramic balls with high strength, good
wear resistance, and comparable application effect to existing medium-
alumina ceramic balls, reduces production cost by 10-15%, is energy-saving and high-efficient, and facilitates healthy economic development.