The invention discloses a 3DP sand mold
casting process suitable for a ZL205A aluminum
alloy complex thin-wall component, and belongs to the technical field of 3DP sand mold
casting processes. The 3DP sand mold
casting process comprises the steps that firstly, a pouring
system of a casting is designed through three-dimensional drawing
software, a three-dimensional structure of a
casting mold is obtained, and 3D printing
slicing data of the
casting mold are obtained; then according to the
slicing data, silica sand with the mesh number of 70-140 is used,
furan resin serves as a binder, p-
toluene sulfuric acid serves as a catalyst, and 3DP sand mold printing is carried out through a 3D printer; printing parameters are set, wherein the thickness of a printing layer is 0.28 mm, and the resin content is 1.5 wt.%; then sand cleaning,
drying and mold assembling are carried out on a 3DP sand mold, the inner wall of the 3DP sand mold is coated with a layer of water-based
zircon powder coating,
drying is carried out 2.5-3 hours at the temperature of 120-130 DEG C, and furnace cooling is carried out; finally, a ZL205A
alloy is smelted, the temperature is reduced to 725 + / -5 DEG C, and casting is carried out; and after the casting is solidified, cleaning is carried out to obtain the casting. According to the process, through the reasonable 3DP sand mold printing process and the casting process, the casting defects are reduced and the casting quality is improved through the sand mold preparation process and the casting process.