The invention relates to a carbon-aluminum
spinel refractory castable material wrapped up by a nano AL2O3 film and a preparation method thereof. The preparation method of the carbon containing castable material firstly puts the mixture of
hydrated alumina, carbon powders and water in a high speed
impact mixing-stirring mill for
coating processing treatment, the materials
impact and collide with each other after high-speed
impact treatment, thus forming a composite
sol suspension liquid of carbon and aluminum
hydroxide and causing the aluminum
hydroxide to be strongly absorbed on the surface of the carbon, therefore, the manufacture technology for
coating carbon powders by using aluminum
hydroxide is realized, then the composite
sol suspension liquid is directly added to the
mixed materials for preparing
alumina gel coatings by controlling the conversion process from the aluminum hydroxide to the gel, and hence the whole-covered, crack-free and high-strength compact
alumina wrapping layer is formed; and during the mixing and stirring process of the castable material,
magnesium hydroxide sols are generated by the
hydration reaction of magnesia powders and mixed water in matrix powders, then the
nanostructure matrix of carbon-aluminum-
spinel is generated by the in-situ synthesized reaction of the
magnesium hydroxide
sol and aluminum hydroxide sol suspension liquid, and finally the carbon-aluminum
refractory castable material is prepared.