This application relates to the field of monolithic
refractory materials, specifically disclosing a self-flowing, densified,
cement-free
refractory castable and its preparation process. The self-flowing, densified,
cement-free
refractory castable includes aggregates, binders, admixtures, a modified water-
reducing agent, and water. The preparation method of the modified water-
reducing agent includes the following steps: adding an
aqueous solution of methacryloyloxyethyl
phosphate, methoxy
polyethylene glycol
acrylate,
acrylic acid, methacryloyloxypropyltrimethoxysilane, and
mercaptoacetic acid to water to obtain solution A; adding
ammonium persulfate and
ammonium bisulfite to water and mixing thoroughly to obtain solution B; adding water to a reaction vessel, heating, and simultaneously adding solutions A and B dropwise to the reaction vessel; after the addition is complete, maintaining the temperature to continue the reaction, cooling, and adjusting the pH with
triethanolamine to obtain the modified water-
reducing agent. The refractory castable in this application has excellent self-flowing molding, a highly dense structure, and high-
temperature resistance and
slag corrosion resistance.