The invention provides a method for preparing high-filling composite
masterbatch through a semi-
open type superheated steam spray-
drying method, and relates to the field of preparation of high-filling composite rubber
masterbatch. Modification treatment is conducted on
inorganic filler through a modifying agent, the modified
inorganic filler is ground and uniformly dispersed into a rubber
emulsion, and then the technology of using a spray-
drying technology to prepare the high-filling composite
masterbatch is adopted. The technology comprises the steps that inorganic suspension liquid is prepared by adding water, the modifying agent is added for treatment, the fully-ground inorganic suspension liquid is added to the rubber
emulsion and stirred to be uniform,
spray drying is conducted under the condition without demulsification, and a
powder or microbead-shaped composite masterbatch product is obtained. According to the method for preparing the high-filling composite masterbatch through the semi-
open type superheated steam spray-
drying method, the technology is simple, the rubber component is completely reserved, the problem of high-filling masterbatch is solved, no flocculant is added,
pollution does not exist, the
drying time is short, human factors are few,
continuous production can be achieved, the product quality is stable, and industrialization is easy. By means of the nano composite masterbatch, the
inorganic filler can be uniformly dispersed in a rubber matrix in a nano-scaled mode, and the nano composite masterbatch can be applied to the fields such as saloon car tires and
engineering tread rubber.