The invention discloses a preparation process of a zirconium silicate ball filler. The preparation process comprises the following steps of: step 1, adding zircon sand, alumina powder, a fluxing agentand charcoal powder into an aqueous solution, and mixing the materials to form a mixture; 2, introducing argon into a hearth for atmosphere protection, gradually adding the mixture into the hearth, and heating the mixture to be in a molten state, and forming a molten mixture; and step 3, pouring the mixture in the molten state out of the hearth, blowing the molten mixture flowing out of a launderof the hearth by using compressed air, blowing the molten mixture into balls, performing cooling, solidifying and heat preservation to obtain zirconium silicate ball fillers with different particle sizes. The zirconium silicate ball filler provided by the invention has compressive strength of more than 30MPa, strong acid corrosion resistance and impact toughness, and micron-sized through apparentporosity of 25-40%, and is suitable for chemical industry, water treatment filtration and inorganic salt adsorption.