The invention discloses a weather-proof
silane crosslinked
polyethylene insulated
power cable production process, which comprises the following steps: S1, preparing
nano carbon black composite master batch to realize uniform dispersion of
carbon black in a matrix; s2,
solid-phase preparation of a
silane grafted base material: preparing a
silane grafted polyvinyl base material under a low-temperature condition by adopting an
ultraviolet light-assisted
solid-phase
grafting technology; s3, performing catalytic mixing and low-temperature
extrusion, and then
coating the surface of a conductor with the base material through a low-temperature
extrusion process to form an insulated wire core; s4, performing staged controllable
humidity crosslinking, and completing
hydrolysis and condensation reactions by accurately controlling
humidity and temperature; and S5, performing post-curing treatment, and finally performing heat treatment and segmented cooling, and screening to obtain a finished cable. According to the process, through a
nano carbon black dispersion technology, energy field auxiliary
grafting and a precisely-controlled crosslinking process, the crosslinking uniformity and
weather resistance of the cable are remarkably improved, so that the product has excellent
mechanical strength, electrical insulation performance and
environmental stress cracking resistance, meanwhile, the production
energy consumption is reduced, and the
green manufacturing requirement is met.