This invention belongs to the field of marine protective
coating technology, specifically relating to a super-
corrosion-resistant
powder coating for marine facilities and its preparation method. Addressing the current problem of mutual constraints among antifouling, anti-
corrosion, and hydrophobic properties in coatings, this invention constructs a double-layer
coating by employing a sequential electrostatic spraying process for the bottom and top
layers of
powder, followed by a single co-curing process to form a
composite coating. The bottom layer comprises carboxylated liquid
polybutadiene-modified
epoxy resin and
phosphate-modified flake
zinc-aluminum
powder, imparting excellent adhesion, flexibility, and physical shielding properties to the coating. The top layer comprises
silane-modified nano-silica and modified antifouling agents, providing superhydrophobic, self-cleaning, and active antifouling functions, thereby enabling applications in harsh marine environments.