This invention discloses a method for in-situ
laser-arc composite cladding of boiler heating surfaces, relating to the field of
laser beam
processing technology. The method includes: removing the
corrosion layer and
oxide film from the area to be repaired using
dry ice blasting and
laser; maintaining
water cooling on the back side of the area to be repaired; pausing after each cladding section to allow the interlayer temperature to drop to 200℃-250℃; sequentially cladding the underlayer,
transition layer, and wear-resistant layer; after each cladding layer is completed, the surface is treated with laser shock
peening; when an abnormal enhancement of the Fe I
spectral line at 435.2 nm is observed, it is determined to be "excessive
dilution"; when a high-frequency burst
signal of 80kHz-120kHz appears in the
acoustic emission signal, it is determined to be "microcrack formation". This invention enables rapid repair of large-area heating surfaces with high
bonding strength, low heat input, and no cracks, under in-situ boiler conditions without disassembly, overall preheating, and with a
cooling medium on the back side.