The invention discloses an
inductor and a preparation method thereof, and a preparation method of a low-
voltage integrally formed
inductor material. The preparation method of the low-
voltage integrally formed
inductor material comprises a first particle
powder processing step: mixing a first particle
powder containing 90-94wt% Fe, 2.9-4.5wt% Si, 0.5-3.0wt% P, 0.5-3.0wt% B, 0.05-0.75wt% C and 0.05-0.75wt% Mn with
ammonia water,
drying to a
moisture content of 1wt%-10wt%, and then
heat treating; a resin suspension preparation step: mixing a second particle
powder with at least one of a liquid
epoxy resin, a liquid phenolic resin or a liquid
polyester resin, and adding ester and
ketone solvents for dispersion to form a resin suspension; and a mixing treatment step: mixing the resin suspension with the first particle powder after the heat treatment, and
drying to obtain the low-
voltage integrally formed material. The solution of the present application can reduce the pressure required for molding and improve the magnetic permeability by coordinating the selection of material components, the design of
processing technology, and the design of resin formula, thereby solving the technical problems existing in the prior art.