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74results about How to "Avoid Yield Problems" patented technology

Double-stage purification method of long chain dicarboxylic acid aqueous phase

The invention discloses a double-stage purification method of a long chain dicarboxylic acid aqueous phase. The double-stage purification method comprises the following steps: (1) heating and demulsifying terminated fermentation broth of long chain dicarboxylic acid produced by a fermentation method, and filtering the terminated fermentation broth through a ceramic microfiltration membrane to obtain a microfiltration membrane supernatant layer; (2) diluting the microfiltration membrane supernatant, and adding an oxidizing agent under a weak alkaline condition to react to obtain supernatant; or diluting the microfiltration membrane supernatant, and adding the oxidizing agent under a weak acidic condition to react to obtain the supernatant; or diluting the microfiltration membrane supernatant, filtering the microfiltration membrane supernatant through a microfiltration membrane, diluting, and adding the oxidizing agent to react to obtain the supernatant; (3) regulating the pH value of the supernatant to 3.0-5.0 through an acid, maintaining the temperature for 1 h, filter pressing through a plate frame, washing a long chain dicarboxylic acid filter cake layer through acidic washing water of a saturated sodium salt, press filtering the acidic water of saturated salt in the dicarboxylic acid filter cake, removing the sodium salt from the pure water, and drying to obtain a long chain dicarboxylic acid product. The double-stage purification method disclosed by the invention is short in process route, low in production cost, high in yield, high in purity, good in aqueous phase crystal morphology, capable of solving the defects of a current aqueous phase method product of low purity, high protein content and bad color and luster, and beneficial for large-scale industrial production.
Owner:CHINA PETROLEUM & CHEM CORP +1

Co-production method for methyl benzoic acid and phthalic acid

The invention discloses a co-production method for methyl benzoic acid and phthalic acid. The co-production method comprises the following steps: (1) continuously introducing fresh dimethylbenzene, a catalyst and oxygen-containing gas into a primary oxidation reactor for a reaction to obtain a primary oxidation reaction solution containing methyl benzoic acid and an eight-carbon oxygen-contained compound; (2) carrying out continuous cooling, crystallization and filtration on the primary oxidation reaction solution to obtain filter liquor and filter cake, circulating 1-98% of the filter liquor back the primary oxidation reactor continuously, and continuous rectifying the filter cake continuously, to obtain a low-boiling point front cut fraction, distillation raffinate and a methyl benzoic acid product separately; (3) adding the remaining filter liquor in the step (2) and the obtained front cut fraction and distillation raffinate in the step (2) into a secondary oxidation reactor continuously, and meanwhile continuously introducing a Co/Mn/Br catalyst, acetic acid and oxygen-containing gas into the secondary oxidation reactor for an oxidation reaction to obtain a secondary oxidation reaction mixture; and (4) continuously cooling, crystallizing and filtrating the secondary oxidation reaction mixture to obtain a filter liquor and a phthalic acid product. The co-production method has advantages of a simple process, a low cost, a high yield, good selectivity, good economic benefits, and environmental protection.
Owner:山东友道化学有限公司

Spirulina phatensis polysaccharide and extraction method thereof

The invention relates to a spirulina phatensis polysaccharide and an extraction method thereof. The extraction method comprises the following steps: after multigelation and wall breaking of a spirulina phatensis powder suspension, centrifuging to obtain a cell lysate 1 and cell debris; adding ammonium sulfate in the cell lysate 1 until the saturation is 50%, after salting-out precipitation, centrifuging to remove phycobiliprotein to obtain a supernatant, and evenly mixing the supernatant and the cell debris to obtain a cell lysate 2; obtaining a spirulina phatensis polysaccharide crude extract by using a hot water extraction method; adding the crude extract to an ethanol/ammonium sulfate aqueous two-phase system, and extracting to obtain a bottom-phase solution of spirulina phatensis polysaccharide with higher purity; after the bottom-phase solution is desalted by dialysis, eluting by using a Sephadex G-150 chromatographic column and a DEAE Sephadex A-50 anion exchange column to obtain a pure spirulina phatensis polysaccharide solution; and freeze-drying, thereby obtaining a pure spirulina phatensis polysaccharide finished product. The extraction method can be used for avoiding the traditional complicated protein removal operation steps, has low cost, high yield, and high purity and activity of polysaccharide, and is suitable for intermittent and large-scale production and processing.
Owner:SHANTOU UNIV

Purification and separation method of syngas by full temperature range-pressure swing adsorption (FTrPSA)

ActiveCN107285279ASave the cooling capacity required for the operating temperature of -75~-34°CSave coolingHydrogen separation using solid contactHydrogen/synthetic gas productionSeparation technologyImpurity
The invention discloses a purification and separation method of a syngas by FTrPSA, and relates to the technical field of H2 production, CO production and purification and separation for a PSA gas. Compared with the prior art, the purification and separation method of the syngas by FTrPSA disclosed by the invention separates coarse removal and refined removal of impurities of acidic components and the like in the syngas purification process, an intermediate gas is refined by the syngas and subjected to an intermediate temperature PSA separation process to obtain a qualified syngas product or H2 and CO products, the operating temperature and operating pressure are the same as those of an intermediate temperature PSA concentration process, so that the load and energy consumption of the syngas in the refining and intermediate temperature PSA separation are reduced, the integration degree of purification and separation process and the purity of the produces are improved, furthermore, a concentrated gas is subjected to a membrane separation process to obtain further recycled syngas and remove the acidic components, so that the load of the membrane separation process is reduced and the yield of the products is improved.
Owner:SICHUAN TECHAIRS

Method and device for separating mixed substances in reaction solution for oxidation of phenol with hydrogen peroxide

The invention discloses a method and a device for method and device for separating mixed substances in reaction solution for oxidation of phenol with hydrogen peroxide. The method comprises the following steps: (a) rectifying raw material solution by allowing the raw material solution to pass through a dehydration rectifying tower, a first dephenolizing rectifying tower, a second dephenolizing rectifying tower and a decoking rectifying tower; (b) delivering the overhead distillate of the decoking rectifying tower to a pyrocatechol rectifying tower, and obtaining a pyrocatechol overhead distillate after rectification; and (c), delivering coarse hydroquinone which is drawn from the bottom of the pyrocatechol rectifying tower and contains a small amount of pyrocatechol and tar to a hydroquinone rectifying tower, drawing a hydroquinone product from the side of the upper segment of the hydroquinone rectifying tower after rectification and separation, returning the hydroquinone and tar mixture drawn from the bottom of the tower to the feed inlet of the decoking rectifying tower, and returning the overhead distillate, which contains a large amount of hydroquinone and a small amount of pyrocatechol, of the decoking rectifying tower to the feed inlet of the pyrocatechol rectifying tower. The method avoids the problems such as long process flow, low yield and high cost of the conventional process.
Owner:TIANJIN UNIV

Production method of glycidyl methacrylate

InactiveCN105218487AReduce productivityChemical reduction industrial equipmentOrganic chemistryPtru catalystIndustrial equipment
The invention relates to a production method of glycidyl methacrylate. The method comprises a reaction process and a post-treatment process. The reaction process is characterized in a one-step synthesis method. According to the reaction process, methacrylic acid and sodium carbonate are subjected to a neutralization reaction in excessive epichlorohydrin, such that sodium salt is prepared; without solid-liquid separation, system water content is removed with an azeotropic solvent; under the catalysis effect of a phase transfer catalyst, the glycidyl methacrylate is prepared. The post-treatment process comprises the following steps: a reaction finished liquid is washed; liquid separation is carried out, such that an organic phase is obtained; solvent recovery is carried out with a film evaporation device; and finished product distillation is carried out with a molecular distillation device. With the production method provided by the invention, production process and industrial equipment can be simplified, and operation is convenient. During the post-treatment process, phenomena of poor product polymerization rate and yield caused by high temperature, poor heat transfer effect, low distillation efficiency and the like of a conventional kettle distillation method can be avoided. With the method provided by the invention, product quality and yield can be effectively ensured. The obtained product has a purity higher than 98% and a yield of 85-90%.
Owner:DALIAN RES & DESIGN INST OF CHEM IND

Gas-liquid-solid multiphase reaction-separation synchronous reactor

The invention relates to a gas-liquid-solid multiphase reaction-separation synchronous reactor comprising two parts which are a reaction system and a separation system. The reaction system comprises a bubbling gravity reaction tower. A gas raw material introducing port and a gas distributor are arranged on a lower part in the reaction tower. A plurality layers of alternative cooling coils are arranged in a gas-liquid separation zone at the upper part of the bubbling gravity reaction tower. Gravity sedimentation plates are arranged in a reaction zone at the middle-lower part of the bubbling gravity reaction tower. The separation system comprises two thermostatic sedimentation towers with a same structure and a same size. Pressure balance tubes are connected between the tops of the thermostatic sedimentation towers and the top of the bubbling gravity reaction tower. The reactor provided by the invention is applied in gas-liquid-solid multiphase reactions in which product specific gravities are higher than those of reactants and in which the products and the reactants are immiscible, such that synchronous chemical reaction and separation is realized. According to a traditional production mode, a multiphase substance is transferred to a separator through a pipe for separation. With the gas-liquid-solid multiphase reaction-separation synchronous reactor provided by the invention, reaction and solid product separation can be synchronized, and the traditional production mode is not needed.
Owner:YUANJIANG HUALONG CATALYST TECH

Preparation method for sulfur-containing carbofuran derivative with less than 0.1% of harmful impurity carbofuran

ActiveCN102786503ATroubleshoot incomplete responsesSolve the technical problem of high carbofuran contentOrganic chemistryCarbofuranEthane Dichloride
The invention discloses a preparation method for sulfur-containing carbofuran derivative with less than 0.1% of harmful impurity carbofuran. The preparation method comprises the following steps of: using di-n-butylamine or N-isopropyl-beta-alanine ethyl ester derivative and sulfur monochloride as raw materials to prepare into disulphide in the presence of an acid-binding agent triethylamine and an organic solvent 1, 2-dichloroethane; and then reacting with a chlorinating agent sulfuryl chloride to obtain nitrogen sulfur chlorine; and finally reacting with carbofuran under the effect of a cosolvent N-methyl-2-pyrrolidone or dimethylformamide so as to obtain the sulfur-containing carbofuran derivative with not less than 96% of quality percentage composition and less than 0.1% of main harmful impurity carbofuran. By adopting the preparation method, the problem that the carbofuran cannot be completely reacted during being reacted can be solved, the defects due to low content and low yield of sulfur-containing carbofuran derivatives such as benfuracarb and carbosulfan caused by a solid-liquid two-phase reaction can be avoided, the technical problem due to relatively high content of main harmful impurity carbofuran can be solved, and the content of the sulfur-containing carbofuran derivatives such as benfuracarb and carbosulfan can reach a value not less than 96%, and the yield is 97 to 98%, and the main harmful carbofuran in the product is less than or equal to 0.1%, so that the preparation method has a wide popularization and application prospect.
Owner:湖南海利常德农药化工有限公司

Preparation method for sulfur-containing carbofuran derivative with less than 0.1% of harmful impurity carbofuran

ActiveCN102786503BTroubleshoot incomplete responsesSolve the technical problem of high carbofuran contentOrganic chemistryCarbofuranEthane Dichloride
The invention discloses a preparation method for sulfur-containing carbofuran derivative with less than 0.1% of harmful impurity carbofuran. The preparation method comprises the following steps of: using di-n-butylamine or N-isopropyl-beta-alanine ethyl ester derivative and sulfur monochloride as raw materials to prepare into disulphide in the presence of an acid-binding agent triethylamine and an organic solvent 1, 2-dichloroethane; and then reacting with a chlorinating agent sulfuryl chloride to obtain nitrogen sulfur chlorine; and finally reacting with carbofuran under the effect of a cosolvent N-methyl-2-pyrrolidone or dimethylformamide so as to obtain the sulfur-containing carbofuran derivative with not less than 96% of quality percentage composition and less than 0.1% of main harmful impurity carbofuran. By adopting the preparation method, the problem that the carbofuran cannot be completely reacted during being reacted can be solved, the defects due to low content and low yield of sulfur-containing carbofuran derivatives such as benfuracarb and carbosulfan caused by a solid-liquid two-phase reaction can be avoided, the technical problem due to relatively high content of main harmful impurity carbofuran can be solved, and the content of the sulfur-containing carbofuran derivatives such as benfuracarb and carbosulfan can reach a value not less than 96%, and the yield is 97 to 98%, and the main harmful carbofuran in the product is less than or equal to 0.1%, so that the preparation method has a wide popularization and application prospect.
Owner:湖南海利常德农药化工有限公司

Methyl tetrahydrophthalic anhydride continuous production system and method

The invention discloses a methyl tetrahydrophthalic anhydride continuous production system and method. The production system comprises a tower reactor, a C5 storage tank, a maleic anhydride storage tank, a film evaporator, a C5 receiving tank, a heat insulation evaporator and a finished product tank, the C5 storage tank is connected with the tower reactor through a first magnetic pump, and the maleic anhydride storage tank is connected with the tower reactor through a second magnetic pump; the tower reactor is connected with the film evaporator, the film evaporator comprises a steam outlet and a liquid outlet, the steam outlet is connected with the C5 receiving tank through a first condenser, the liquid outlet is connected with a heat insulation evaporator, and a catalyst fixer is arranged between the liquid outlet and the heat insulation evaporator; and the heat insulation evaporator is connected with a second condenser through a third magnetic pump and then connected with the finished product tank. According to the methyl tetrahydrophthalic anhydride continuous production system, continuous production of methyl tetrahydrophthalic anhydride is truly achieved, compared with a traditional process, the efficiency is improved by about 200%, reaction is more thorough, meanwhile, the C5 amount input is reduced, energy consumption is reduced, and the product yield and quality are improved.
Owner:JIAXING ZHENGDA CHEM
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