The invention relates to a process for forming an artificial leg made of
carbon fiber composite materials. The forming process comprises pre-soaked materials,
cutting, paving, thermal forming,
grinding and sand spraying, wherein the pre-soaked materials comprise one-way carbon
fiber pre-soaked materials, 3K carbon
fiber bundle
woven fabric pre-soaked materials and a resin membrane, and the pre-soaked materials are
cutting to needed shapes; in the paving link which is particularly important, the pre-soaked materials are adhered to a mould to form a pre-forming body in a paving mode, and in the paving process, an intermediate layer is arranged, the one-way carbon
fiber pre-soaked materials are alternately paved along different directions and symmetrical to the intermediate layer, and the resin membrane is evenly melted by an electric iron and permeates into the pre-forming body; in the thermal forming link, the flat plate-like parts are formed by mould pressing, and the parts with a bigger
radian are formed by bag pressing; and after demoulding, the formed artificial leg undergoes the
grinding and the sand spraying treatments. The
composite material artificial leg produced by the process has the advantages of high overall strength, light weight,
fatigue resistance, good elasticity, good matching with a connecting piece, uniform geometric structure, good
thermal stability, little amount of deformation and the like.