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334results about How to "Facilitate industrial mass production" patented technology

Method for preparing heat-fatigue-resistance wear-resistance laminated particle reinforced composite material

The invention provides a method for preparing a heat-fatigue-resistance wear-resistance laminated particle reinforced composite material. The method prepares the wear-resistance laminated particle reinforced composite material consisting of a heat-fatigue-resistance laminated composite wear-resistance layer, a metallurgical transitional layer and a substrate metal layer by the following steps: mixing nickel-based self-melting alloy powder and hard ceramic particle uniformly, adding an adhesive, and forming a prefabricated block; and performing common sand mold coating or lost foam casting, namely melting a substrate metal material to a pouring temperature, pouring the molten substrate metal material into a molding cavity in which the prefabricated block is placed, allowing the molten substrate metal material to cool and condense at room temperature, and removing sand. The combined preparation process disclosed by the invention has the characteristics of high controllability, simple operation, high yield, high overall performance and stable production quality; and the heat-fatigue-resistance laminated composite wear-resistance layer and the substrate metal layer are metallurgically combined, and the composite material can be used in heat-fatigue-resistance and wear-resistance fields of mines, power, metallurgy, coal, building materials and the like. The method is suitable for industrial large-scale production.
Owner:KUNMING UNIV OF SCI & TECH

Solar phase-change energy storage thermoelectric power generation device and lighting system

The invention relates to a solar phase-change energy storage thermoelectric power generation device and a lighting system. The power generation device comprises a thermoelectric power generation plate, and the thermoelectric power generation plate comprises a heat absorption groove-type groove substrate, a thermoelectric power generation module and cooling fins. Grooves of the heat absorption type groove-type substrate are filled with phase-change energy storage material. A heat conduction plate is encapsulated through heat conduction glue, and the outer layer of the heat conduction plate is coated with heat absorption material. The hot end of the thermoelectric power generation module tightly makes contact with the high-temperature end of the heat absorption groove-type substrate, and the cold end of the thermoelectric power generation module is connected with the cooling fins through the heat conduction plate and the heat conduction glue. The lighting system comprises the power generation device, a solar lighting controller, a storage battery and a lighting lamp. Due to the unique structure of the heat absorption groove-type substrate, the heat absorption groove-type substrate has excellent heat absorption and heat conduction effects on solar radiation, the heat absorption groove-type substrate can be combined with the phase-change energy storage material to improve temperature stability of the hot end of the thermoelectric power generation module of the system, and thermoelectric power generation efficiency is improved.
Owner:CHINA UNIV OF GEOSCIENCES (WUHAN)

Process for manufacturing high-density molybdenum-niobium alloy sputtering target material

The invention belongs to the field of manufacturing high-temperature refractory metal target materials, and particularly relates to a process for manufacturing a high-density molybdenum-niobium alloy sputtering target material. The process comprises the steps of mixing raw materials; loading mixed material powder in a rubber sleeve; performing cold isostatic pressing operation, after the pressure is increased to a certain pressure, maintaining the pressure for a period of time, then depressurizing, and finally taking out a pressed blank from the rubber sleeve; carrying out vacuum sintering or hydrogen protection sintering; carrying out hot isostatic pressing operation directly on the sintered blank; performing hot rolling operation, namely performing metal sleeve rolling on a molybdenum-niobium alloy, and annealing after hot rolling to remove stress; and carrying out machining operations such as grinding to obtain the final required product size. The process is simple in processing steps and convenient to operate, the purity and the relative density of the manufactured molybdenum-niobium alloy sputtering target material all meet the use requirements in the film coating field of high-end electronic products; and the process is low in production cost, wide in production size range, and convenient for industrial batch production.
Owner:LUOYANG SIFON ELECTRONICS

Composite lining plate of ball mill and preparation method thereof

ActiveCN101884948ASimple manufacturing processHigh hardness and wear resistanceGrain treatmentsSlagBall mill
The invention relates to a composite lining plate of a ball mill and a preparation method thereof. A layer of hard ceramic grains are compounded on a wear surface of the composite lining plate of the ball mill to form an anti-wear hard phase, so that the wear resistance is improved. The preparation method comprises the following steps of: adding an adhesive and a permeation-promoting agent into the ceramic grains; stirring the mixture uniformly; paving the mixture in a cast of the lining plate of the ball mill according to the design requirements; casting a matrix metal; and cooling, demoulding and cleaning to obtain the composite lining plate of the ball mill. The composite lining plate of the ball mill and the preparation method thereof have the advantages that: one layer of the hard ceramic grains are compounded on the wear surface of the composite lining plate of the ball mill to form the anti-wear hard phase and the matrix metal is filled in the gap of the ceramic grains, so the composite surface has the wear resistance of the ceramic grains and the plasticity and the fatigue resistance of the matrix metal; the hard phase is difficult to drop off; the controllability of process parameters is high; the defects of slag inclusion and the like do not exist in the organization; the processing operation is convenient; industrialized mass production is facilitated; and the service life of the lining plate is prolonged by 5 to 8 times compared with that of the common metal lining plate.
Owner:KUNMING UNIV OF SCI & TECH

Method for producing one-dimensional nanometer flake zinc powder by directly electrolyzing strong alkaline solution

The invention provides a method for producing one-dimensional nanometer flake zinc powder by directly electrolyzing strong alkaline solution, relating to the production technology of flake zinc powder. The method is characterized by firstly preparing zinc-containing strong alkaline solution, wherein the solution contains 1-100g/L of Zn, 10-200g/L of OH<->, 5-70mg/L of additive A and 10-110mg/L ofadditive B; secondly taking a stainless steel plate as an anode and a magnesium plate as a cathode to electrolyze the solution for 1-180min under the following conditions: the distance between the two plates is 0.5-5cm; the current density is 100-2500A/m2; and the solution temperature is 10-100 DEG C, then stopping electrolysis, rapidly taking out the electrodeposit and washing the electrodepositwith water until the pH value of the water is lower than 8; and finally, rapidly vacuum-drying the washed electrodeposit, thus obtaining the one-dimensional nanometer flake zinc powder, wherein the electrolysis waste liquor is returned to be used for preparing the zinc-containing strong alkaline solution. The method has the following advantages and effects: the produced zinc powder has high activity, is flaky and is 10-100nm thick; the method is low in production cost and energy consumption, is simple to operate and is convenient for mass production; and the defects of high cost, high energy consumption, low capacity, difficulty in controlling quality and the like in the traditional production methods are thoroughly overcome.
Owner:TONGJI UNIV

Preparation of graphene/superpolymer multilayer material with high electromagnetic shielding performance

The invention provides a preparation method of a graphene/superpolymer multilayer material with high electromagnetic shielding performance, and belongs to the field of electromagnetic shielding material preparation. The method comprises the following steps: firstly preparing an oxidized graphene solution by adopting a liquid-phase stripping method; then carrying out freeze drying on a graphene thin film reduced by metallic foil under a vacuum condition so as to obtain a graphene aerogel thin film; and finally infiltrating a thin superpolymer layer on the surface of the thin film, laminating thin film layers together to prepare the graphene/superpolymer multilayer material. The method is simple in technological conditions, the flow is easy to control, the source of the raw materials is wide, the cost is low, and the method is convenient for industrial production. Due to the fact that graphene sheets are assembled to form a certain structure before the graphene is mixed with the superpolymer, and agglomeration in the mixing process of the graphene sheets and the superpolymer is avoided, the composite material has the characteristics of high strength, high conductivity, corrosion resistance, high electromagnetic shielding performance and the like, and can be widely applied to civil and military fields such as consumer electronics, communication equipment, information transfer and security.
Owner:PEKING UNIV +1

Modified biological asphalt material, preparation method thereof and application of material

The invention belongs to the technical field of asphalt, and discloses a modified biological asphalt material, a preparation method thereof and an application of the material. The modified biologicalasphalt material comprises, by weight, 30-78 parts of biological asphalt, 10-15 parts of modified agents, 0.2-0.6 part of mineral fibers, 1-3 parts of stabilizing agents and 10-25 parts of solvents. According to the modified biological asphalt material, special modified agents are selected, softening points and viscosity of the biological asphalt are improved, high-temperature stability of the biological asphalt is improved, mineral fibers have excellent performances of high strength, corrosion resistance and high-temperature resistance and the like, and deformation resistance of the biological asphalt is improved by the mineral fibers. According to the modified biological asphalt material, the biological asphalt is modified by adding the modified agents, the mineral fibers and the stabilizing agents, and high-temperature stability, low-temperature stability and deformation resistance of the biological asphalt are improved, so that the prepared modified biological asphalt material hasgood bearing capacity, deformation recovery capacity and high-temperature rut resistance.
Owner:NANJING COMM INST OF TECH

Preparation method of lithium ion battery negative electrode material silicon oxide-carbon/graphite

The invention relates to a preparation method of a lithium ion battery negative electrode material silicon oxide-carbon/graphite. The preparation method comprises the steps of taking tetraethyl orthosilicate as a silicon source and sucrose as a carbon source, performing in-situ combination on a gel-state silicon oxide, the sucrose and the graphite by hydrolysis-condensation reaction of the tetraethyl orthosilicate, and performing ball-milling to disperse the graphite to obtain a uniform silicon-oxygen-sucrose-graphite precursor; and allowing the sucrose to split and reducing silicon oxide during the subsequent thermal treatment process so as to prepare the uniformly-combined silicon oxide-carbon/graphite material. The in-site process of the silicon oxide and the graphite is simple in process and low in cost, and the prepared silicon oxide-carbon/graphite material is uniform in combination; with the introduction of the graphite, the electron conductivity of the composite material can beimproved, the coulombic efficiency of the composite electrode material is effectively improved, so that the electrochemical performance of the electrode material is remarkably improved; and the silicon oxide-carbon/graphite material can be used as a potential high-performance lithium ion battery negative electrode material and is expected to be widely applied to the fields of various types portable electronic equipment, an electric automobile and aerospace.
Owner:UNIV OF SCI & TECH BEIJING

Method for catalytic synthesis of 4H-benzo[b]pyran derivative with basic ionic liquid

The invention discloses a method for catalytic synthesis of a 4H-benzo[b]pyran derivative with a basic ionic liquid and belongs to the technical field of organic synthesis. The molar ratio of aromatic aldehyde to malononitrile to a 1,3-cyclohexanedione compound in a synthetic reaction is 1:1:1, the molar weight of a basic ionic liquid catalyst is 4%-7% of that of the used aromatic aldehyde, the volume dose of a reaction solvent ethanol aqueous solution in terms of milliliters is 4-6 times the molar weight of the aromatic aldehyde in terms of millimoles, the reaction pressure is one atmosphere, the reflux reaction is performed for 5-30 min, the mixture is cooled to the room temperature after the reaction is finished, a large quantity of solids are separated out, suction filtration is performed, filter residues are subjected to vacuum drying, and the pure 4H-benzo[b]pyran derivative is obtained. Compared with synthetic methods in which other basic ionic liquids are adopted as catalysts, the method has the characteristics that the catalyst is easy to biodegrade, simple to prepare, low in cost and easy to obtain, the utilization rate of raw materials is high in the whole synthetic process, the operation is simple and convenient and the like, and industrial mass production is facilitated.
Owner:山东润耀环保科技有限公司

Composite guide plate and preparation process thereof

The invention discloses a composite guide plate and a preparation process thereof. A layer of hard ceramic particles is compounded on the abraded surface of the composite guide plate to improve the abrasion resistance. The preparation process comprises the following steps of: adding adhesive and alloy powder into the ceramic particles, stirring uniformly, spreading the mixture into a guide plate casting mold according to the design requirement, pouring a base material metal, cooling, stripping and clearing to obtain the composite guide plate. The composite guide plate has the advantages that: the layer of hard ceramic particles is compounded on the surface of the guide plate to form an abrasion-resistant hard phase, and the base material metal is filled in the gaps of the ceramic particles, so that the compounded surface has the abrasion resistance of the ceramic particles and the plastic toughness and the fatigue resistance of the base material metal, the hard phase does not drop easily, the controllability of process parameters is strong, the defects of slag inclusion and the like do not exist in the tissues, the composite guide plate is convenient for machining operation and convenient for industrialized large-batch production, and the service life of the guide plate is prolonged by 5 to 8 times higher than that of a common guide plate.
Owner:KUNMING UNIV OF SCI & TECH

Method for preparing 2,4,5-triaryl substituted imidazole through catalysis of degradable acidic ionic liquid

The invention discloses a method for preparing 2,4,5-triaryl substituted imidazole through catalysis of a degradable acidic ionic liquid, belonging to the technical field of preparation of chemical materials. According to the preparation method, a mol ratio of dibenzoyl to aromatic aldehyde to ammonium acetate is 1:1:(2-4), the molar weight of a degradable acidic ionic liquid catalyst accounts for 3-5 percent of that of the used aromatic aldehyde, and the volume (ml) of alcohol as a reaction solvent is 1-3 times molar weight (mmol) of that of the aromatic aldehyde. The method comprises the steps: performing a reflux reaction for 0.5-2 hours, rotatably evaporating a solvent after the reaction is ended, separating out a large quantity of solids after adding water, grinding solids, standing, carrying out suction filtering, washing filter residue, recrystalizing by using alcohol after drying, and drying in vacuum to obtain 2,4,5-triaryl substituted imidazole. Compared with a preparation method of other acidic ionic liquid catalysts, the method has the advantages of good activity of the catalyst, simplicity, convenience and low cost in the whole preparation process, and the like, and is easy to degrade, and brings the convenience to industrialized large-scale production.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY
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