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35results about How to "Reduce process energy consumption" patented technology

Method of sintering low temperature waste heat circulation and discharged waste gas reduction and device thereof

The invention discloses a method of sintering low temperature waste heat circulation and discharged waste gas reduction and a device thereof. The method comprises the following steps: drawing out flue gas having a high temperature in an air bellow on the rear part of the main-flue of a sintering machine; dedusting; mixing the flue gas with hot waste gas extracted from a sintering cool machine into a mixer to form the mixed hot waste gas; and transmitting the mixed hot waste gas on the surface of the material layer of the sintering machine for circular sintering. The device comprises a high temperature flue gas circulation pipeline of the sintering machine connected with a high temperature flue of the sintering machine, a hot waste gas circulation pipeline of a sintering cool machine connected with the sintering cool machine and a total circulation pipeline connected with a sintering machine fan cover. By using the invention, the waste gas discharging total amount and the pollutants discharging amount produced in a sintering process can be greatly reduced, the low temperature waste heat in the flue gas can be recycled and energy consumption of the sintering process can be saved, thus, the method of the invention has significant energy saving and emission reduction value.
Owner:BAOSHAN IRON & STEEL CO LTD

Method of preparing stannic oxide/graphene composite lithium ion battery anode material under the assistance of chitosan oligosaccharide self-assembly

The invention discloses a method of preparing a stannic oxide/graphene composite lithium ion battery anode material under the assistance of chitosan oligosaccharide self-assembly. The method includes: 1) adding sodium stannate and chitosan oligosaccharide into water to form a nanometer stannic oxide self-assembly precursor modified by the chitosan oligosaccharide; 2) adding graphene oxide into the self-assembly precursor to obtain a solution mixture, and mixing and reacting at 20-60 DEG C for 6-20 h to obtain the nanometer stannic oxide/graphene oxide composite material modified by the chitosan oligosaccharide; and 3) washing to remove the chitosan oligosaccharide after solid-liquid separation, and drying to prepare the stannic oxide/graphene composite lithium ion battery anode material. The method can be performed at room temperature under normal pressure, and is free of use of organic solvent, convenient in operation, easily available in raw materials, free of pollution and prone to popularization and application. The stannic oxide/graphene composite lithium ion battery anode material prepared by the method has good electrochemical properties, can be used for preparing lithium ion battery anodes, and has wide market and application prospect.
Owner:WUHAN UNIV OF TECH

Device and method for deeply removing organic sulphides in methyl tertiary butyl ether (MTBE)

The invention provides a device and a method for deeply removing organic sulphides in methyl tertiary butyl ether (MTBE). The device comprises a high-pressure multi-effect rectifying tower, a medium-pressure multi-effect rectifying tower, a normal-pressure multi-effect rectifying tower, an extraction rectifying tower and an extraction agent recycling tower connected in series; a condenser is arranged on the top of each tower; a reboiler is arranged at the bottom of each tower; a material outlet at the bottom of each tower is connected to a material inlet in the middle of a next tower through a pipeline; 90%-95% of qualified MTBE products can be distilled out through the tops of the multi-effect rectifying towers; the organic sulphides are enriched at the bottom of the extraction rectifying tower under the action of an extraction agent; remained MTBE distilled by the tops of the towers returns into a raw material tank; and the cycle repeats. By means of reasonable heat exchange network design, vapor from the tops of the towers and heat of the extraction agent are sufficiently utilized, so that energy consumption in a desulfurizing process is reduced; the total sulphur content of MTBE produced through a multi-effect rectifying and extraction rectifying coupling method is less than 10 ppm; deep sulphur removing requirements are satisfied; the total recovery rate of MTBE is up to 99.8%; and furthermore, the theoretical energy-saving efficiency is up to 53%.
Owner:CHINA CONSTR IND & ENERGY ENG GRP CO LTD +1

6063-T5 aluminum profile two-stage energy-saving aging process

The invention discloses a 6063-T5 aluminum profile two-stage energy-saving aging process. The process includes the following steps that P1, the Vickers hardness is supposed to reach above 2HW before a 6063 aluminum profile is put in an aging furnace; P2, the aluminum profile of which the Vickers hardness meets the requirement is put in the aging furnace; P3, the thermal insulation temperature is set to 175 DEG C, and after the furnace temperature reaches the set temperature, heat preservation is conducted for 40 min; P4, the thermal insulation temperature is reset to 195 DEG C, and after the furnace temperature reaches the reset temperature, heat preservation is conducted for 30 min; P5, after 30-min 195-DEG C heat preservation is finished, a power source of the aging furnace is switched off, and the aluminum profile is braised in the furnace for 40 min; and P6, after 40-min braising is finished, a furnace door is opened and the aluminum profile is pulled out of the furnace for air cooling to the room temperature. Compared with a traditional single-stage aging process, the 6063-T5 aluminum profile two-stage energy-saving aging process can reduce the energy consumption by over 30%, shorten the manual aging time by over 20% and improve the tensile strength by over 10% and the yield strength by nearly 20% of the profile at the room temperature.
Owner:SHANDONG NANSHAN ALUMINUM

Purifying apparatus for epoxypropane

The invention relates to a purifying apparatus for epoxypropane. The purifying apparatus mainly overcomes the problems of high cost of an extractant due to introduction of a medium out of a system and incapability of recovery of methanol or material waste resulting from incapable recycling of recovered methanol due to low concentration of recovered methanol in the prior art. The purifying apparatus comprises a) a first mixer used for allowing crude epoxypropane containing impurities to contact with aqueous alkali so as to obtain first material flow; b) a second mixer used for allowing the first material flow to contact with hydrazine hydrate so as to obtain second material flow; c) a low-pressure rectifying tower used for separating the second material flow, wherein third material flow is obtained at the top of the rectifying tower, recovered methanol material flow is obtained at the side line of the tower, and a heavy-component material flow is obtained at the bottom of the tower; and d) a high-pressure rectifying tower used for separating the third material flow, wherein fourth material flow is obtained at the top of the rectifying tower and cyclically returns to the low-pressure rectifying tower, and an epoxypropane product is obtained at the bottom of the tower. Thus, the purifying apparatus overcomes the above problems and can be used for industrial purification of epoxypropane.
Owner:CHINA PETROLEUM & CHEM CORP +1

Device and method for cogeneration of ethylene glycol by coal pyrolysis production semicoke technique

The invention provides a device for cogeneration of ethylene glycol by coal pyrolysis production semicoke technique and a method for cogeneration of ethylene glycol by coal pyrolysis production semicoke technique, and belongs to the technical field of chemical industry. A dual-bed gasification production unit of the device comprises a gasifier; a raw material treatment device is connected with a coal pyrolysis device, and the coal pyrolysis device is connected with a shaping device and a purifying tower; the gasifier is connected with the coal pyrolysis device; the purifying tower is connectedwith a transforming absorbing extraction hydrogen unit and a transforming absorbing extracting carbon monoxide unit orderly; a dehydrating reactor is connected with the transforming absorbing extracting carbon monoxide unit, and a carbonylation reactor is connected with the reaction preheater; the heater is connected with the carbonylation reactor; the heater is connected with the hydrogenation reactor and the transforming absorbing extraction hydrogen unit. The method is completed through the devices; the method is simple and can produce semicoke and ethylene glycol at the same time, and utilizes the side product in the coal pyrolysis; thus the economic benefit is improved.
Owner:BEIJING HUAFU ENG

Hydration absorption gas stripping device and method for recycling ethylene and ethane from catalytic cracking dry gas or ethylene cracking gas

The invention provides a hydration absorption gas stripping device and method of for recycling ethylene and ethane from catalytic cracking dry gas or ethylene cracking gas. The catalytic dry gas or ethylene cracking gas firstly enters a hydration absorption tower and is concentrated with slurry in the slurry, most of C2 components enter a tower bottom through the absorption effect, and the lean gas is discharged from a tower top and enters a hydration reactor. All C2 components in the hydration reactor enter the slurry in a form of hydrate, and the waste is directly discharged. The absorption slurry at the tower bottom of the hydration absorption tower is dissolved in a hydrate dissolving device, and the slurry is recycled after cooling and pressurization. By combining the absorption effect with a hydration separation process and using the concentration effect of the absorption process, the hydration separation process has the advantage of high separation efficiency for low-concentration gases, and the obtained C2 product with concentration of 99.6% can directly enter an ethylene tower. The method provided by the invention is expected to replace the common cryogenic separation process.
Owner:TIANJIN UNIV

Process for producing iron ore concentrate by graded dry grinding and dry separation of low-grade magnetite

The invention discloses a process for producing iron ore concentrate by graded dry grinding and dry separation of low-grade magnetite, and aims to solve the problems of long process flow, low concentrate grade and low recovery rate of a traditional iron ore dry fine separation process. The process comprises the steps that after low-grade iron ore is crushed by using a jaw crusher and subjected tomagnetic separation by using a roller magnetic separator, a part of large-particle waste rock is removed at first, then, the low-grade iron ore is subjected to fine crushing by adopting a crushing roller press and subjected to dry separation by adopting a spiral magnetic separator, and a part of small-particle waste rock is thrown off; and the obtained preseparated ore is subjected to coarse grinding by adopting a dry vertical grinding machine, dry separation by adopting the spiral magnetic separator, and dry separation by adopting a wind-magnetic combined separator, then a part of fine-graintailings is removed, a part of iron ore concentrate is recycled, residual materials is subjected to fine grinding by adopting the dry vertical grinding machine and magnetic separation by adopting thewind-magnetic combined separator so as to carry out iron mineral recovery. According to the process, excessive crushing and less grinding, multi-stage ore grinding and multi-stage dry separation are adopted, and the procedure energy consumption in the grinding and separation processes is reduced while the iron ore concentrate grade and the beneficiation metal recovery rate are increased.
Owner:JIUQUAN IRON & STEEL GRP

Molten steel continuous pouring method for extremely-low phosphorus-sulfur high alloy steel through single LF furnace and multiple tanks

The invention provides a molten steel continuous pouring method for extremely-low phosphorus-sulfur high alloy steel through a single LF furnace and multiple tanks. Before production is conduced, to-be-used molten steel tanks and a to-be-used molten vacuum chamber which are used for low silicon-aluminum killed steel rinsing for a time are arranged, and after molten iron is desulfurized, sulfur is equal to or less than 0.0010%; after a converter starts blowing, active lime, light roasting dolomite and two-thirds ores are added, blowing is conducted for 4-5 min, deslagging is conducted in the molten iron, and then slagging is conducted again; blowing is conducted for 8.5-9.5min, when the temperature reaches 1400-1450 DEG C, steel tapping is conducted, steel tapping C is ensured to be 2.00-2.30%, and P is ensured to be less than 0.025%; before a decarburization furnace starts blowing, a carburant used for raising the temperature is added, when a terminal point C is 0.03-0.05%, steel tapping is conducted, and in the process of steel tapping, slag tapping is strictly prohibited; top slag Als of the LF furnace needs to be accurately controlled to be 0.015-0.020%; and the RH vacuum degree is equal to or less than 200 Pa, circulation is conducted for 30 min or more, and after vacuum is broken, argon bottom blowing is conducted for 15-20 min. Through the method, steel tapping P can be controlled to be 10-20 ppm, rephosphoration is within 15 ppm, and finished product P is within 35 ppm. The LF treatment period is shortened to 70 min, the number of continuous pouring tanks is increased to be four, and steel-iron materials are reduced 52 kg/t steel.
Owner:ANGANG STEEL CO LTD

Device and method for separating n-butanol from n-butyl ether by using extraction and distillation process

The invention relates to a device and a method for separating n-butanol from n-butyl ether by using an extraction and distillation process. The device comprises an extraction column, a butyl ether recovering tower, an extractant regeneration tower, a butyl ether recovering tower overhead condenser, a butyl ether recovering tower bottom reboiler, an extractant regeneration tower overhead condenser,and an extractant regeneration tower bottom reboiler. The method is characterized in that an extractant and butanol and butyl ether feed solutions are subjected to continuous counter-current extraction in the extraction column; an extraction column overhead liquid phase enters the butyl ether recovering tower; the separated qualified butyl ether product is extracted from the tower top, and towerbottom regeneration extractant refluxes to enter the extraction column; an extraction column bottom liquid phase enters an extractant recovering tower; a separated qualified butanol product is extracted from the tower top; a tower bottom regeneration extractant refluxes to enter the extraction column, so that recycling of the extractant is realized. According to the method disclosed by the invention, the problem that the butanol is difficult to be separated from the butyl ether in an existing DBP production technology is solved. The technology disclosed by the invention has the advantages of simplicity, controllability, low energy consumption and no waste discharge.
Owner:BAILONG CHEM SHIJIAZHUANG +1

Production process of feed-grade copper glutamate

The invention relates to the technical field of production of copper glutamate, and particularly discloses a production process of feed-grade copper glutamate. The production process is characterized in that a wet synthesis process is adopted, copper and glutamic acid react in a solution, a copper glutamate solution is obtained by controlling the reaction temperature and the reaction time, a copper glutamate product is obtained through cooling crystallization, drying is performed to remove surface moisture, and then screening is performed to remove large-particle products to obtain the feed-grade copper glutamate. According to the invention, the process is low in energy consumption, green and environment-friendly, and does not generate substances polluting the environment, and various indexes such as product content, heavy metals and the like can meet the quality requirements of feed-grade copper glutamate; only heating and stirring are needed in the production process, and complex operations such as ultrasonic treatment and the like are not needed, so that the equipment cost is low; the synthesis process is carried out in water, no harmful by-product is generated, mother liquor can be recycled, organic solvent extraction is not needed, the process is green and environment-friendly, post-treatment is simple, and no three wastes are generated; and the synthesis process is environment-friendly, economical and efficient.
Owner:GUANGHAN LONGDA FEED

Anti-corrosion flexible epoxy composite coiled material as well as preparation method and application thereof

The invention relates to an anti-corrosion flexible epoxy composite coiled material as well as a preparation method and application thereof, and the flexible epoxy composite coiled material comprises a first resin layer, a first reinforcing layer, a second resin layer, a second reinforcing layer and a third resin layer which are sequentially stacked, the first resin layer, the second resin layer and the third resin layer are respectively compounded by light-cured epoxy acrylic resin and light-cured polyurethane acrylic resin as main raw materials, and the light-cured epoxy acrylic resin is selected from aliphatic flexible long-chain modified epoxy acrylic resin; and the light-cured polyurethane acrylic resin is selected from aliphatic polyurethane acrylic resin with polyfunctionality. The three resin layers not only retain the inherent characteristics of epoxy resin, but also increase the advantages of acrylic resin and polyurethane resin, and meanwhile, the film layer is toughened from the molecular level to form a cross-linked network composite film layer structure reinforced in an elastomer; the composite resin system has weather resistance, flexibility and good mechanical strength at the same time.
Owner:JIANGSU CANLON BUILDING MATERIALS

ISP (imperial smelting process) cooling chute waste heat boiler system

The invention discloses an ISP (imperial smelting process) cooling chute waste heat boiler system comprising a steam manifold and a plurality of parallelly arranged chute heat exchangers. Each chute heat exchanger comprises a lead and zinc chute, a comb-shaped heat exchange box and a heat exchange tube, lead and zinc meltwater is filled in the lead and zinc chute, the lower portion of the comb-shaped heat exchange box is immerged into the lead and zinc meltwater, low-melting-point alloy meltwater is filled in the comb-shaped heat exchange box, and the heat exchange tube is immerged into the low-melting-point alloy meltwater. Further, the steam manifold is communicated with a water inlet of the heat exchange tube through a descending tube to supply water to the heat exchange tube, and a steam outlet of the heat exchange tube is communicated with the steam manifold through an ascending tube to discharge steam to the steam manifold. By the ISP cooling chute waste heat boiler system, waste heat of the lead and zinc meltwater from 550 DEG C to 450 DEG C during cooling is effectively recovered, corrosion to the heat exchangers from the lead and zinc meltwater can be avoided by corrosion-resistant insulation layers which are adopted in the chute waste heat exchangers, waste heat is recovered by saturated steam, modification of an original technical process body is omitted, and engineering application is easy to realize. Energy saving level of melting of a closed blast furnace can be improved and technical energy consumption is reduced.
Owner:BEIJING CENTURY BENEFITS

Double-stage MVR evaporation and crystallization process and equipment

The invention is mainly applied to the fields of chemical engineering and process, and in particular relates to a double-stage MVR evaporation and crystallization process and double-stage MVR evaporation and crystallization equipment. The process comprises the following steps: inputting raw material liquid into a primary evaporator to perform heating, inputting the heated material liquid into a primary separation chamber to perform vapor and liquid separation, inputting the obtained liquid phase, cycling material liquid of a secondary separation chamber and a desalted liquid phase into a secondary evaporator to perform heating, inputting the heated material liquid into the secondary chamber to perform vapor and liquid separation, and inputting the obtained liquid phase into a desalting device to perform desalting; and after compressing the vapor phase obtained by the secondary separation chamber by a secondary compressor, inputting the compressed vapor phase and the vapor phase obtained by the primary separation chamber into a primary compressor, performing compression by the primary compressor, inputting the compressed vapor phases serving as heating sources into the primary evaporator and the secondary evaporator correspondingly to heat the material liquid, condensing into condensate after heating, inputting the condensate into a condensate storage tank, collecting and discharging. By implementation of the process method and the equipment, equipment investment can be obviously reduced, the process energy consumption can be reduced, and process operation and control are simplified.
Owner:SHANDONG BOZHONG VACUUM EQUIP LIMITED
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