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61results about How to "Good anti-friction and wear resistance" patented technology

Method for preparing titanium/diamond-like nanometer multilayer film on silicon surface

The invention discloses a method for preparing a titanium/diamond-like nanometer multilayer film on a silicon surface. The method concretely comprises the following steps of: drying a monocrystalline silicon substrate subjected to chemical cleaning in advance; putting the dried monocrystalline silicon substrate onto a rotating sample table of a cathode arcing device; performing vacuum pumping; introducing argon gas into a vacuum chamber; performing sputtering cleaning on the surface of the silicon substrate through an ion source; using high-purity metal titanium and graphite as targets, and using a direct current and pulse double-excitation-source cathode plasma discharge technology for respectively preparing a titanium nanometer function layer and a diamond-like film; and performing later-stage vacuum annealing treatment according to needs. The method has the advantages that the preparing process is simple; and the method can be used for preparing the diamond-like nanometer multilayer composite film with different surface structures. The titanium/diamond-like nanometer multilayer film prepared by the method provided by the invention has the advantages of high hardness, low stress and friction-reduction and abrasion-resistant performance.
Owner:TAIYUAN UNIV OF TECH

Injection moulding-based high-efficiency heavy-duty transmission nut material, method and device

The invention discloses a carbon fiber-reinforced self-lubricating composite material and a method and a device for manufacturing steel backing self-lubricating composite material transmission nuts through injection moulding of the material. The self-lubricating composite material consists of epoxy resin, carbon fiber and various fillers and modified substances. The composite material forms a self-lubricating lining on the surface of a steel nut substrate in an injection moulding mode. The injection moulding device comprises a substrate nut (2), a process screw rod (4) screwed into the substrate nut (2), and two positioning nuts (1). A gap between 1 and 2mm is reserved between the substrate nut (2) and the process screw rod (4) and is uniformly distributed in the axial direction, the peripheral direction and the radial direction. Before the injection, a lubricating oil way with proper thickness is formed by adhereing an adhesive tape or drawing through paraffin on the surface of the process screw rod (4); the composite material is injected into the injection moulding device through a charging barrel; and after the injection is finished and the lining is completely cured, the positioning nuts (1) are disassembled, the transmission nut (2) manufactured is screwed out of the process crew rod (4), residues in the lubricating oil way are removed, and the required transmission nut (2) is obtained. The novel nut has the advantages of high bearing capacity, small friction coefficient and good dynamic performance.
Owner:GUANGDONG UNIV OF TECH

High-performance antifriction and antiwear manganese-aluminum-bronze alloy

ActiveCN104451244AReduce fatigue strengthLow dry friction factorChemical industryHeat resistance
The invention relates to a high-performance antifriction and antiwear manganese-aluminum-bronze alloy. According to the technical scheme adopted by the invention, the high-performance antifriction and antiwear manganese-aluminum-bronze alloy is prepared from Mn, Al, Fe, Zn, Ce and Cu by casting and hot forging or hot rolling. The elements of the high-performance antifriction and antiwear manganese-aluminum-bronze alloy comprise 5-10% by mass of Mn, 6-10% by mass of Al, 1.5-2.5% by mass of Fe, 1.5-2.5% by mass of Zn, 0.4-0.8% by mass of Ce and the balance of Cu. The high-performance antifriction and antiwear manganese-aluminum-bronze alloy provided by the invention can be used for overcoming the defects of low fatigue strength and poor heat resistance of babbitt and increase of seizure resistance, compliance resistance and embedment resistance of copper-based alloy and aluminum-based alloy in poor lubrication environment and solving the traditional problem in the field that toxic metals such as lead and cadmium can cause pollution to environment easily. In addition, the high-performance antifriction and antiwear manganese-aluminum-bronze alloy can function as the antifriction and antiwear material of all parts and components of a friction motion pair used in complex conditions of high speed, heavy duty, high temperature and corrosive media in the machinery industry, metallurgy industry, energy industry and chemical industry and can be used for preparing parts and components such as sliding bearings, worm gears, sliding blocks, shaft sleeves and driving nuts.
Owner:HUNAN UNIV OF SCI & TECH

Aluminum oxide-based nano-composite ceramic mold material and preparation method thereof

The invention provides an aluminum oxide-based nano-composite ceramic mold material and a preparation method thereof. The composite material is prepared from the raw materials: aluminum oxide, lecithin, silicon carbide, calcium sulfate whiskers, zirconium oxide, titanium oxide, zinc oxide, molybdenum, magnesium oxide and 1 to 3 parts of nickel. The preparation method comprises the steps of adding the aluminum oxide into absolute ethyl alcohol to prepare into suspension liquid A; adding the lecithin, the silicon carbide, the calcium sulfate whiskers, the zirconium oxide, the titanium oxide and the zinc oxide into the absolute ethyl alcohol to prepare into suspension liquid B; mixing the suspension liquid A and the suspension liquid B, adding the molybdenum, the magnesium oxide and the nickel, and carrying out ultrasonic dispersion; pouring the mixed suspension liquid into a ball-milling tank; utilizing a sintered carbide ball for mechanically ball-milling, vacuum drying the grinding liquid at 100 DEG C, sieving the obtained composite powder, and performing hot pressed sintering to obtain the aluminum oxide-based nano-composite ceramic mold material. Compared with an aluminum oxide ceramic mold material, the composite ceramic mold material provided by the invention has better integrated mechanical property and excellent antifriction and anti-wear properties.
Owner:SUZHOU HAOYAN PRECISION MOLD CO LTD

Filled modified polytetrafluoroethylene material as well as application and preparation method thereof

The invention belongs to the technical field of polytetrafluoroethylene materials and particularly relates to a filled modified polytetrafluoroethylene material as well as application and a preparation method thereof. By taking stainless steel powder as a filler, the filled modified polytetrafluoroethylene material provided by the invention is prepared from the following raw materials in percentage by weight: 70-95 percent of polytetrafluoroethylene, 3-20 percent of the stainless steel powder and 2-10 percent of molybdenum disulfide powder. The invention also provides the application of the filled modified polytetrafluoroethylene material in the aspect of preparing a sealing piece. The filled modified polytetrafluoroethylene material has good self-lubricity, wear resistance and size stability, is good in smooth finish, liable to process, excellent in corrosion resistance performance and high and low temperature resistance performance, high in mechanical strength, wide in temperature range and good in heat conductivity, is very liable to transfer heat outsides particularly under the high temperature working condition, can keep the size of a product stable without easiness in deformation, and thus the antifriction and wear resistance performance of the product are greatly improved, and the service life of the product is greatly prolonged.
Owner:BENCI HUARIF MACROMOLECULE MATERIAL MFG CO LTD

Device and method for preparing high-toughness amorphous carbon based multiphase hybrid film

The invention discloses a device and a method for preparing a high-toughness amorphous carbon based multiphase hybrid film. The device is a radio frequency magnetron sputtering auxiliary direct current and pulse cathode arc multi-excitation-source plasma coating device. The preparation method comprises the following steps: drying a pretreated substrate, placing the substrate on a rotary sample table of a multi-excitation-source plasma coating device; vacuumizing, filling argon in a vacuum chamber, and carrying out sputtering washing on the surface of the substrate by using an ion source; and taking high-purity metal aluminum, titanium and graphite flakes as magnetron sputtering target materials and direct current and pulse cathode arc evaporation target materials, filling argon gas and nitrogen gas, designing a multiphase hybrid film structure according to formation laws of nanocrystals and amorphous phases, adjusting the rotating speed of the sample table, and introducing functional doped elements and a gradient intermediate layer by using a multi-excitation-source plasma technology to prepare the amorphous carbon based multiphase hybrid film. The prepared amorphous carbon based multiphase hybrid film is adjustable in structure and controllable in phase composition distribution, and has high hardness, high adhesion strength and high toughness.
Owner:TAIYUAN UNIV OF TECH

Titanium-aluminum-silver-nitride nano composite coating and preparation method thereof

The invention provides a titanium-aluminum-silver-nitride nano composite coating and a preparation method thereof. The titanium-aluminum-silver-nitride nano composite coating is characterized by mainly comprising titanium-aluminum-nitrogen nanocrystal particles with the particle diameter of 8-33 nm and silver distributed between crystal boundaries of the titanium-aluminum-nitrogen nanocrystal particles, and comprises 3-8 at.% of silver, 45-50 at.% of nitrogen and the balance of titanium and aluminum. The preparation method comprises the following steps: step 1, vacuumizing after metal or an alloy substrate is packed into a cavity of coating equipment, heating, stabilizing, and introducing Ar; step 2, enabling a sample table to rotate, starting substrate voltage bias, and then starting a chrome target starting power supply for sputtering; step 3, introducing N2, and linearly increasing the flow of the N2 according to time to control the flow ratio of Ar / N2; step 4, starting a titanium-aluminum target starting power supply, quickly increasing the density of titanium-aluminum target current, and simultaneously increasing the density of silver target current; step 5, sequentially turning off the titanium-aluminum target, the silver target and a substrate heating power supply, and closing the introduction of the N2; step 6, taking out a coated sample. The titanium-aluminum-silver-nitride nano composite coating has higher hardness and higher fracture toughness, and is smaller in friction coefficient and lower in wear rate at the environment with the temperature of 400-600 DEG C.
Owner:CHINA WEAPON SCI ACADEMY NINGBO BRANCH

A high-strength friction-reducing and wear-resistant manganese-aluminum bronze alloy

InactiveCN104388749BLow dry friction factorIncrease stickinessWear resistantAlloy
A high-strength antifriction and wearable aluminum-manganese bronze alloy is prepared by using Mn, Al, Fe, Zn, Ce, Si, B and Cu as ingredients, and performing casting, hot forging or hot rolling machine-forming; the mass percent of all elements in the high-strength antifriction and wearable aluminum-manganese bronze alloy is 8-10 percent of Mn, 8-10 percent of Al, 1.5-2.5 percent of Fe, 1.5-2.5 percent of Zn, 0.4-0.8 percent of Ce, 0-3 percent of Si, 0-0.4 percent of B and the balance of Cu. The high-strength antifriction and wearable aluminum-manganese bronze alloy overcomes the defects that babbitt metal is low in fatigue strength, and poor in heat resistance, and the adhesion resistance, the compliance, the embedded hidden performance of a copper base alloy and an aluminium base alloy are easily improved in a bad lubrication environment, solves the traditional industry problem that toxic metal such as lead and cadmium causes environmental pollution easily, has relatively high mechanical strength and carrying capacity, is suitable for manufacturing ideal high-strength antifriction and wearable material of components of a friction motion pair under the complex working conditions, such as high speed, heavy load, high temperature and corrosive mediums in industries, such as machinery, metallurgy, energy and chemical engineering, and for example, is suitable for manufacturing a sliding bearing, a worm gear pair, a sliding block, a shaft sleeve, a transmission nut and other components.
Owner:HUNAN UNIV OF SCI & TECH

Composite ceramic mold and method for thermal bending forming of 3D glass

The invention is suitable for the technical field of ceramic materials and provides a composite ceramic mold and a method for thermal bending forming of 3D glass. The method comprises the following steps: mixing the raw materials: 55-75 parts of zirconium silicate, 20-30 parts of boric oxide, 5-10 parts of silicon carbide, 4-10 parts of aluminum silicate, 1-3 parts of magnesium oxide, 1-3 parts oflanthanum oxide, 2-5 parts of titanium oxide, 2-5 parts of zinc oxide, 3-7 parts of calcium sulfate whisker, 10-20 parts of nano carbon black, and 10-20 parts of graphite, mixing proportionally, adding the materials into an ethanol solution and a phenolic resin, intensely stirring and mixing evenly to obtain a mixed slurry with certain viscosity; drying and sieving: drying the mixed slurry for 2.5-3 hours in a drying oven of 90-110 DEG C, sieving to obtain a composite powder body; prepressing and forming: putting the composite powder body in a graphite mold, prepressing at 8-12 MPa in a moldpressing former and forming; sintering at the high temperature: sintering the preformed graphite mold at the high temperature in a vacuum hot-pressing furnace, wherein the highest sintering temperature is 1550-1950 DEG C, the pressure is 25-45 MPa, the heat preservation time is 35-55 minutes, and the defects of poor oxidation resistance and poor wear resistance of the graphite mold are overcome.
Owner:仙游县元生智汇科技有限公司

Hydrophobic antifriction self-lubricating carbon film based on low-temperature glow plasma and preparation method of hydrophobic antifriction self-lubricating carbon film

The invention relates to the technical field of carbon film preparation, in particular to a hydrophobic antifriction self-lubricating carbon film based on low-temperature glow plasma and a preparation method of the hydrophobic antifriction self-lubricating carbon film. The preparation method comprises the following steps: polishing a material, placing the material in a plasma nitriding furnace, vacuumizing to 10-50 Pa, switching on the voltage, keeping the voltage at 600-800 V, and keeping the duty ratio at 30%-80%; and introducing carbon source gas and hydrogen / argon, adjusting the temperature and air pressure in the furnace, starting to prepare the hydrophobic antifriction self-lubricating carbon film, keeping stable parameters such as temperature and air pressure for a period of time, then cooling a sample to room temperature along with the furnace, and taking out the sample. According to the hydrophobic antifriction self-lubricating carbon film based on the low-temperature glow plasma and the preparation method of the hydrophobic antifriction self-lubricating carbon film, the problem of how to prepare the carbon film with hydrophobic and antifriction self-lubricating characteristics at low temperature at low cost is solved.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY

Textured diamond-like carbon-based film and preparation method thereof

The invention provides a textured diamond-like carbon-based film and a preparation method thereof, and belongs to the field of surface engineering. According to the preparation method, a method of shielding the surface of a metal matrix through a metal mesh is provided, the textured DLC film is simply and conveniently prepared in situ, the metal mesh on the surface of the metal matrix is not tightly attached to the matrix, a certain gap is reserved between the metal mesh and the matrix, and the size of the gap is strictly controlled; the gap is utilized to realize the redistribution of plasmadensity of the deposition space, so that the plasma density at the gap between shielding region of the metal mesh and the matrix is increased, and the deposition rate at this region is increased; thedeposition rate of the non-shielded region is unchanged, so that the film thickness of the shielded region is greater than that of the non-shielded region, and a textured surface layer is formed in situ in the film deposition process; and the film itself is continuous and complete, no uncovered area exists, and the shape, the density and the depth of textured pits can be controllably adjusted through regulation and control of the deposition process.
Owner:LANZHOU UNIVERSITY OF TECHNOLOGY +1

A high-performance friction-reducing and wear-resistant manganese-aluminum bronze alloy

ActiveCN104451244BReduce fatigue strengthLow dry friction factorChemical industryHeat resistance
The invention relates to a high-performance antifriction and antiwear manganese-aluminum-bronze alloy. According to the technical scheme adopted by the invention, the high-performance antifriction and antiwear manganese-aluminum-bronze alloy is prepared from Mn, Al, Fe, Zn, Ce and Cu by casting and hot forging or hot rolling. The elements of the high-performance antifriction and antiwear manganese-aluminum-bronze alloy comprise 5-10% by mass of Mn, 6-10% by mass of Al, 1.5-2.5% by mass of Fe, 1.5-2.5% by mass of Zn, 0.4-0.8% by mass of Ce and the balance of Cu. The high-performance antifriction and antiwear manganese-aluminum-bronze alloy provided by the invention can be used for overcoming the defects of low fatigue strength and poor heat resistance of babbitt and increase of seizure resistance, compliance resistance and embedment resistance of copper-based alloy and aluminum-based alloy in poor lubrication environment and solving the traditional problem in the field that toxic metals such as lead and cadmium can cause pollution to environment easily. In addition, the high-performance antifriction and antiwear manganese-aluminum-bronze alloy can function as the antifriction and antiwear material of all parts and components of a friction motion pair used in complex conditions of high speed, heavy duty, high temperature and corrosive media in the machinery industry, metallurgy industry, energy industry and chemical industry and can be used for preparing parts and components such as sliding bearings, worm gears, sliding blocks, shaft sleeves and driving nuts.
Owner:HUNAN UNIV OF SCI & TECH

Novel slewing bearing for tooth surface self-lubrication and preparation method of novel slewing bearing

The invention discloses a novel slewing bearing for tooth surface self-lubrication and a preparation method of the novel slewing bearing. A flow channel micro-texture is machined on the tooth surface of the slewing bearing through a laser marking technology, a solid lubricant can be more fully spread on the surface of a base body through the bionic micro-texture, so that a layer of lubricating film is formed, and the effects of reducing friction and reducing material abrasion are achieved. the composite solid lubricant is multi-element hollow spherical composite lubricant powder with a single-particle structure, and is prepared by spraying a mixed solution of ammonium molybdate, silver nitrate, boric acid and ammonium tungstate into a high-temperature atmosphere of 700-800 DEG C in a vaporific manner and carrying out thermal decomposition synthesis. The composite spherical power, serving as the solid lubricant phase, fills the micro-texture through vacuum dissolution and permeation, so that the obtained tooth surface is provided with a self-lubrication composite material with a self-lubrication phase. Compared with a traditional slewing bearing, the novel slewing bearing with the tooth surface self-lubrication function has the advantages of excellent friction reduction and wear resistance, low friction coefficient, low wear rate, higher use stability and longer fatigue life.
Owner:XUZHOU WANDA SLEWING BEARING

A device and method for preparing a toughened amorphous carbon-based multiphase hybrid film

The invention discloses a device and a method for preparing a toughened amorphous carbon-based multi-phase hybrid film. The device is a radio frequency magnetron sputtering assisted direct current and pulse cathodic arc multi-excitation source plasma coating device. The preparation method includes: drying the pretreated substrate and placing it on the rotating sample stage of the multi-excitation source plasma coating device; Vacuumize, introduce argon gas into the vacuum chamber, and use ion source to sputter and clean the surface of the substrate; use high-purity metal aluminum, titanium and graphite sheets as magnetron sputtering targets, direct current and pulse cathodic arc evaporation targets respectively , enter argon and nitrogen, design multi-phase hybrid film structure according to the formation rules of nanocrystalline and amorphous phases, adjust the sample stage speed, and use multi-excitation source plasma technology to introduce functional doping elements and gradient intermediate layers to prepare amorphous carbon heterogeneous hybrid films. The amorphous carbon-based multi-phase hybrid thin film prepared by the invention has adjustable structure, controllable phase composition distribution, high hardness, high adhesion strength and toughness.
Owner:TAIYUAN UNIV OF TECH
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