The present application relates to the technical field of
metal wire surface treatment and industrial online monitoring, and relates to a green pretreatment process and an online
monitoring system for a card wire with high
lubrication and
rust resistance. The present application removes the
oxide layer by using a composite
organic acid and ultrasonic
waves at 80-85 DEG C after the card wire is mechanically stripped by multi-stage reverse bending. A multi-parameter online
monitoring system is established. During the
pickling process, Fe 2+ , pH,
conductivity and linear velocity are monitored online in real time, and the
pickling parameters are adjusted adaptively to overcome the fluctuation of manual experience. Then, the card wire is neutralized, rinsed, sprayed with modified
boron liquid to form a lubricating and
rust-proof film, dried and wound to complete the pretreatment. The present application effectively solves the problems of large acid mist
pollution, easy damage to the substrate, poor process consistency and insufficient
rust-proof ability between processes in the traditional strong acid
pickling. The
surface friction coefficient of the pretreated card wire is less than or equal to 0.075, and the red rust time is greater than 72 hours, which provides high-quality
raw material guarantee for subsequent high-precision drawing
processing.