The invention provides a method for preparing 
titanium alloy spherical 
powder at all levels. The method comprises the steps that cylinder 
electrode bars are made of 
titanium alloy; the cylinder 
electrode bars are made into 
powder through a 
plasma rotating 
electrode powder manufacturing device, low-temperature 
argon is blown into a 
vacuum furnace in the process of condensation and flying of the powder, the powder is cooled rapidly and solidified so that the temperature of the powder can be lowered to the 
room temperature rapidly, and therefore 
titanium alloy powder is obtained; the 
titanium alloy powder is screened through a powder screening device, and then the all levels of 
titanium alloy spherical powder with the 
granularity ranging from 40 micrometers to 200 micrometers can be obtained. According to the method for preparing the 
titanium alloy spherical powder at all levels, the powder is prepared through the 
plasma rotating electrode powder manufacturing device, and the low-temperature 
argon is blown into the powder in the process of condensation and flying of the powder so that the powder can be cooled rapidly and solidified and the temperature of the powder can be lowered to the 
room temperature; as a result, the titanium alloy spherical powder which is identical in particular size, good in 
sphericity degree, smooth in surface, free of cracks and good in mobility is obtained; in the process of screening, 
inert gas shielding is adopted, the content of 
impurity elements including O, H and N in the titanium alloy spherical powder is smaller than 1000 ppm, as a result, the 
ductility of a powder sintered 
metal product is effectively improved, and the compression performance and the 
sintering character of the powder are improved.