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94results about How to "Reduce film production cost" patented technology

Preparation method of hollow fiber pipe in overlay film

The invention discloses a preparation method of a hollow fiber pipe in an overlay film, which comprises the following steps 1) preparing a high-molecular polymer, an organic solvent, an additive and a pore forming agent to a plurality of homogeneous casting solutions according to different proportions; 2) removing the PET fiber braiding tube surface spot objects; 3) using a modifier for modifying the PET fiber braiding pipe, fixing a circular pipe at high temperature; 4) using a multi-immersing multi-rolling (several primary immersing-technology in series) technology for cladding various homogeneous casting solutions to the internal and external walls of the PET fiber braiding pipe in order, carrying out a process of circular pipe heat fixing after each time of immersing and rolling, placing the obtained the composite braiding pipe in a gel bath for splitting the phase after the multi-immersing multi-rolling process is finished to obtain the hollow fiber pipe. According to the invention, the PET fiber braiding pipe is taken as a main body, the multi-immersing multi-rolling technology is used, the micro casting solution is coated to the internal and external walls of the braiding pipe, the anti-pollution capability of the braiding pipe can be improved, and a polymer coat layer is formed on the braiding tube surface which can ensure the effective porosity amount and interception effect of the hollow fiber tube.
Owner:SUZHOU CNPT SOURCETECH ENVIRONMENTAL TECH

Hollow fiber compound film with ultra-thin active layer, preparation method and application thereof

The invention discloses a hollow fiber composite membrane of an ultrathin active layer. the preparation method and the application thereof, belonging to the technique of hollow fiber composite membrane. The supporting layer of the composite membrane is polysulfone hollow fiber membrane, the active layer is poly-dopamine, the thickness is 15 to 90 nm. The preparation process includes: pretreatment is performed for the polysulfone hollow fiber membrane; hydrochloric acid dopamine with certain mass is added into Tris-HCI buffer solution with certain concentration and certain pH value, and then the supporting layer of the polysulfone hollow fiber is immersed into the solution to obtain the poly-dopamine/polysulfone hollow fiber composite membrane. The hollow fiber composite membrane is used for gas dehumidification, is in particular suitable for dehydration of propylene gases. The hollow fiber composite membrane, the preparation method and the application thereof have the advantages that the ultra-thin, flawless active layer with adjustable thickness can be prepared on the supporting layer, the preparation process is simple with excellent dehumidification performance; the raw materials are abundant, the price is reasonable and the production cost of the membrane is low.
Owner:TIANJIN UNIV

A braided tube homogeneously-enhanced type polyvinylidene fluoride hollow fiber film and a preparing method thereof

The invention discloses a preparing method of a braided tube homogeneously-enhanced type polyvinylidene fluoride hollow fiber film, and belongs to the field of polymer film product preparation. The preparing method includes firstly preparing a polyvinylidene fluoride solution A having a certain low concentration, dipping a braided tube with the solution A to allow the polyvinylidene fluoride solution to penetrate into the inside of the braided tube, coating the outside of the braided tube with a high-concentration polyvinylidene fluoride film casting solution B having a certain formula, and putting the braided tube coated with the solution A and the solution B into a coagulating bath to allow the polyvinylidene fluoride coated in the two times to be subjected to phase separation simultaneously. The polyvinylidene fluoride hollow fiber film prepared by the method is advantageous in that 1) the inner low-concentration polyvinylidene fluoride solution tightly surrounds fibers of the braided tube, is tightly connected to an outer film layer after phase transition, and is not liable to shed; 2) a high-aperture-ratio compact surface layer is formed from the outer high-concentration film casting solution and provides effects of filtration; and 3) the braided tube with high strength provides excellent film fiber longitudinal stretching strength.
Owner:安徽指南针科创园发展有限公司

Hollow fiber ceramic oxygen permeation membrane with dual composite asymmetric structure and preparation method thereof

ActiveCN102895886AHigh oxygen transmission rateSimple preparation processSemi-permeable membranesHollow fibreSpinning
The invention belongs to the technical field of ceramic oxygen permeation membranes and particularly relates to a preparation method for a hollow fiber ceramic oxygen permeation membrane with a dual composite asymmetric structure. The preparation method comprises the following steps of: respectively preparing a membrane casting solution A and a membrane casting solution B which are different in oxygen permeation ceramic membrane material powder content, wherein the ceramic powder content of the membrane casting solution A is higher than that of the membrane casting solution B; spinning into a coagulation bath through a triple-concentric ring hole-contained spinning jet by taking the membrane casting solution A as an inner layer material and the membrane casting solution B as an outer layer material, solidifying, and then, forming; straightening and airing a solidified and formed hollow fiber membrane precursor; and sintering at high temperature to obtain the required hollow fiber oxygen permeation membrane. Compared with the ceramic oxygen permeation membranes prepared by a conventional method, the oxygen permeation rate of the hollow fiber ceramic oxygen permeation membrane with a dual composite asymmetric structure, which is prepared by the preparation method, is increased by 5.2-22 times, wherein the inner surface and outer surface of the hollow fiber ceramic oxygen permeation membrane are porous and the middle is compact. Moreover, one-time forming and one-time sintering are adopted. The process is simple, the operation is convenient, the membrane preparation cost is low, and industrial production can be conveniently implemented.
Owner:TIANJIN POLYTECHNIC UNIV +1

Method for preparing braided tube/polymer composite hollow fibrous membrane by thermal induced method

ActiveCN102553463AReduce binding resistanceExtended service lifeSemi-permeable membranesFiberHigh flux
The invention discloses a method for preparing braided tube / polymer composite hollow fibrous membrane by a thermal induced method. The method comprises the following steps of: preparing membrane-casting liquid 1 and membrane-casting liquid 2; dipping a polyethylene glycol terephthalate (PET) braided tube in a boiling NaOH solution with certain concentration to remove oil stains remained on the braided tube; modifying the braided tube of a supporting layer with a modifier; coating the high-molecular polymer membrane-casting liquid 1 onto the filament surface of the braided tube by a one-time dipping and one-time rolling method, thermoforming the round tube, and curing the tube in a gel bath; uniformly coating the membrane-casting liquid 2 on the outer surface of the membrane-laminated fibrous braided tube with spinning equipment, and curing composite filaments in cooling liquid; and displacing a diluent from a formed membrane with an extracting agent, and rinsing the membrane filamentsto obtain the braided tube / polymer composite hollow fibrous membrane. The braided tube / polymer composite hollow fibrous membrane prepared by the method has the characteristics of high flux, strength and interception and high-pressure backwash resistance; and moreover, the supporting layer and the coating layer are difficult to separate.
Owner:SUZHOU CNPT SOURCETECH ENVIRONMENTAL TECH

Organic phosphorylated titanium dioxide micrballon-filled chitosan hybrid membrane as well as preparation and application

The invention relates to an organic phosphorylated titanium dioxide micrballon-filled chitosan hybrid membrane as well as a preparation and an application. The hybrid membrane is prepared by taking tetrabutyl titanate, glycol, organic phosphoric acid and chitosan as raw materials according to the following matching: the mole ratio of tetrabutyl titanate and glycol is 1:30-1:60 to prepare titanium dioxide micrballon, the mass volume ratio of titanium dioxide micrballon and organic phosphoric acid is 1:4-6, the mass ratio of titanium dioxide micrballon and chitosan is 0.05-0.2:1. The preparation method is as follows: the mixed solution of tetrabutyl titanate and glycol are precipitated in acetone water solution, washed and dried to obtain titanium dioxide micrballon which is put into organic phosphoric acid water solution for standing, the micrballon is put into glacial acetic acid water solution for ultrasound dispersion and is added with chitosan to obtain casting solution which subjects to casting on a substrate (glass plate) and is dried to form a membrane for crosslinking in sulphuric acid water solution, then washing and vacuum drying. The titanium dioxide micrballon and the membrane of the invention have rich source of raw materials, low cost and simple operation, and the prepared hybrid membrane has lower methanol permeability and higher proton conductivity, and can be used as direct methanol fuel cell membrane.
Owner:TIANJIN UNIV

Alloy high temperature oxidation resisting nanostructure conductive coating prepared with spinel powder reduction method

The invention provides a preparing method of an alloy high temperature oxidation resisting nanostructure conductive coating, i.e. a spinel powder reduction coating method. On one hand, coating powdermaterial with favorable sintering performance is obtained by the regulation and control of the preparing process of coating powder material and effective reductive treatment; on the other hand, a nanometer microstructure film is prepared on the alloy surface by adopting silk screen assisted improved sizing agent coating technology. The film has controllable and even thickness and superior performance, and coating is tightly combined with the alloy; the coating alloy has lower area specific resistance (ASR) and higher long-time running stability under high temperature oxidation environment. Thespinel powder reduction coating method originated by the invention has simple film manufacturing method, low cost and strong repetitiveness, can be applied to coating preparation of alloy with different shapes or sizes, has superiority especially when preparing the large-area alloy coating in practical application, can greatly lower the preparing cost of the alloy coating and has strong applicability.
Owner:SHANGHAI INST OF CERAMIC CHEM & TECH CHINESE ACAD OF SCI

Preparation method of polymeric micelle nanofiltration membrane and application thereof

The invention discloses a preparation method of a polymeric micelle nanofiltration membrane and application thereof, which belongs to the field of porous material separation membranes. The polymer membrane is mainly attached to a macroporous substrate, and a polycarbonate membrane is chosen as the substrate layer. The preparation method of the micelle membrane comprises the following steps: a polymer with an appropriate block proportion and molecular weight is chosen to be dissolved in selective solvent, so that a micelle solution with a specific morphology is formed; the micelle solution is uniformly dispersed, spread onto the macroporous substrate by the vacuum filtration technology and naturally dried, and thereby the block copolymer separation membrane prepared by the dilute micelle solution is obtained. The voids formed between the piled micelles serve as part of membrane pores, thus playing the role of selective separation, while the macroporous substrate of the lower layer helpsincrease the separation efficiency of the membrane. Most of the current methods for preparing polymer membranes are complex and consume a great deal of energy. The membrane production method is universal and simple, the needed cost is low, and moreover, the produced membrane has high separation efficiency, and can be applied to the separation of different sizes of gold nanoparticles.
Owner:NANJING UNIV OF TECH

Hollow fiber membrane and preparation method thereof

The invention discloses a hollow fiber membrane and a preparation method of the hollow fiber membrane. The hollow fiber membrane is characterized in that a mass percent formula of a membrane forming system comprises the following components in percentage by weight (the sum of the components is 100%): 12-30% of a polymer, 70-88% of an organic solvent and 0-10% of an additive, wherein the polymer is a general membrane forming polymer or a modified product; the organic solvent is a good solvent of the polymer and can be mutually dissolved with water; the additive is a substance capable of reacting with water or a water solution to generate gas. The preparation method is a simplified solution spinning method comprising the steps of: firstly preparing the polymer membrane forming system according to the formula, putting the polymer membrane forming system into an injection syringe or other conveniently-extruded containers, extruding polymer membrane forming liquid from a syringe needle or other pipelines under the pushing action of an injection pump or the other containers, soaking the extruded polymer membrane forming liquid into pure water or a water solution which can be an acid water solution or an alkali water solution according to different additives, solidifying and forming the membrane forming system by virtue of the water solution, meanwhile, reacting the additive with water, forming a cavity of the hollow fiber membrane due to the expansion of the generated gas, and finally obtaining the hollow fiber membrane.
Owner:无锡迈姆润环境科技有限公司

Preparation method of cross-linked polyphenyl ether composite proton exchange membrane

The invention relates to a preparation method of a proton exchange membrane used in fuel cells. The invention specifically relates to a preparation method of a cross-linked polyphenyl ether composite proton exchange membrane. According to the method, polyphenyl ether is dissolved in a chlorobenzene solution, such that a high-molecular solution is prepared; gamma-mercaptopropyl triethoxysilane or gamma-mercaptopropyl trimethoxysilane is added; the mixture is heated and stirred such that a solution is formed; the solution is cast on a glass plate and is dried and cross-linked, such that a membrane is formed; the cross-linked polyphenyl ether composite membrane is soaked and oxidized in a hydrogen peroxide solution under room temperature, such that the cross-linked polyphenyl ether composite proton exchange membrane is obtained. The composite proton exchange membrane provided by the invention has excellent proton conductivity, wherein the proton conduction rate is higher than that of a Nafion membrane. The membrane provided by the invention also has good stability. A swelling degree of the membrane provided by the invention is smaller than that of the Nafion membrane. The method provided by the invention also has the advantages of simple process and convenient operation. A membrane production cost is lower than that of the Nafion membrane. The method is suitable for industrialization.
Owner:TAIYUAN UNIV OF TECH

Method for preparation of polyvinylidene fluoride membrane by complex thermally induced phase separation

The invention relates to a method for preparation of a polyvinylidene fluoride (PVDF) membrane by complex thermally induced phase separation. The method comprises the steps of: 1) preparation of a membrane casting solution: weighing 65%-85% of caprolactam and 15%-35% of polyvinylidene fluoride, mixing them uniformly, heating the mixture in oil bath to 115DEG C-170DEG C for 0.5h-2h under nitrogen protection to make the caprolactam and polyvinylidene fluoride dissolved, then performing constant temperature stirring for 0.5h-1.5h, and conducting standing to obtain a standard membrane casting solution, leaving the membrane casting solution to natural cooling so as to obtain a solid mixture; 2) membrane formation: placing the solid mixture into a vacuum oven and heating it to 115DEG C-170DEG C to remelt it, then carrying out membrane scraping by a membrane scraper; and 3) gel membrane formation: placing the scraped nascent state membrane into water or ethanol quickly, and conducting extraction to obtain the polyvinylidene fluoride membrane. The method provided in the invention takes caprolactam as a solvent to prepare the membrane by complex thermally induced phase separation, and has the characteristics of simple process and no pollution. The prepared PVDF membrane has chemical stability and high strength, and can provide high performance membrane products for an MBR process.
Owner:NINGBO UNIV

Solution casting method

InactiveCN102888010AIncreased solute concentrationHigh crystallinityWater jacketSolvent
A solution casting method comprises the following steps of: dissolving a solute in a solvent to prepare a casting solution; preparing a casting plate by float glass; arranging a heating device on an insulation base plate; arranging a rack on the periphery of the heating device and putting the casting plate on the rack; arranging a cooling water jacket on the insulation base plate, and letting the cooling water jacket encircle the heating device, the rack and the casting plate; arranging a condensed solvent collecting tank at the bottom of the cooling water jacket; pouring the casting solution into the casting plate; arranging an insulation top cover over the cooling water jacket, and sealing the internal space encircled by the cooling water jacket and the insulation base plate; starting the heating device to heat the casting solution so as to completely evaporate the solvent in the casting solution; continuously heating to further raise crystallization degree of a film; stopping heating, and peeling the film off from the casting plate; detecting the film thickness, adjusting the heating field, and raising thickness uniformity of the finished product film. The method provided by the invention has advantages of simple technology, cheap equipment and low film preparation cost. the finished product film has advantages of high degree of crystallization, isotropy, uniform thickness, few impurities, good appearance, high yield and the like.
Owner:山西金能世纪科技有限公司

Microwave hydrothermal preparation method of NiTiO3 nano film

The invention discloses a microwave hydrothermal preparation method of a NiTiO3 nano film, comprising the following steps: adding analytically pure nickel nitrate hexahydrate in ethanol to obtain a solution A; adding analytically pure tetrabutyl titanate, citric acid, water and acetylacetone in the solution A to obtain a solution B; placing a silicon substrate in hydrogen peroxide for ultrasonic oscillation and drying; pouring the solution B in a hydro-thermal reaction kettle, placing the silicon substrate in the hydro-thermal reaction kettle and immersing in film-coating liquid; sealing the hydro-thermal reaction kettle and placing in an MDS-8 type warm-pressing double control microwave hydro-thermal reactor; selecting a temperature controlling mode or a pressure controlling mode to react, and cooling naturally to the room temperature after reaction; and opening the hydro-thermal reaction kettle, taking the silicon substrate, respectively washing with deionized water, absolute ethyl alcohol or isopropanol, and drying to obtain the final product NiTiO3 nano film. The reaction can be finished in liquid phase in one time, post-treatment is avoided, the process equipment is simple, and the obtained film has high purity and favorable uniformity.
Owner:SHAANXI UNIV OF SCI & TECH
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