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227results about How to "Facilitate the reduction reaction" patented technology

Method for treating high-zinc iron-containing slime through utilizing rotary kiln

The invention relates to a method for treating high-zinc iron-containing slime through utilizing a rotary kiln. The method comprises the steps that blast furnace gas ash and converter OG mud are mixed and pelletized; wet pellets are dried and preheated, and a drying and preheating heat source is hot air generated by high-temperature flue gas of the rotary kiln after passing through a high-low temperature composite air heat exchanger; a pea coal spray gun, a carbon residue spray gun and an ore grain spray gun are arranged at a kiln head of the rotary kiln, and high-volatile matter coal, residual carbon and high-grade iron ore are sprayed into the kiln; the dried pellets are fed into the rotary kiln, and high-temperature metallized pellets are obtained after the dried pellets are subjected to direct reduction and high-temperature solidification in the rotary kiln; after being cooled to the normal temperature, materials like the metallized pellets and excess carbon residue are subjected to magnetic separation, and metallized pellets are obtained; and large-particle dust is removed from the high-temperature flue gas of the rotary kiln, the high-temperature flue gas enters the high-low temperature composite air heat exchanger to be cooled, the cooled flue gas enters a bag-type dust collector, and zinc oxide powder is recycled. According to the method, the high-zinc iron-containing slime generated by iron and steel enterprises is efficiently utilized, and environmental pollution caused by stacking of the high-zinc iron-containing slime is solved.
Owner:GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD

Rotary hearth furnace iron-making method utilizing biomass carbon-containing pellet to serve as raw material

A rotary hearth furnace iron-making method utilizing biomass carbon-containing pellets to serve as a raw material belongs to the field of ferrous metallurgy and relates to a rotary hearth furnace iron-making process using the biomass to serve as iron-making fuel and a reducing agent. The process comprises the steps, utilizing reproducible carbon neutral biomass coke powder to replace pulverized coal, enabling the biomass coke powder and the iron ore powder to be matched with each other according to C/O=1.1-1.4, adding an appropriate binder, evenly mixing to make pellets, and enabling the pellets to enter a rotary hearth furnace to be heated and undergo reduction so that a metalized pellet is obtained. The biomass coke has carbon neutral and can fundamentally reduce discharge of pollutantssuch as CO2 caused by coal consumption. The impurity content of the biomass coke is little, the problem that sulphur content of products caused by coal using is too high is solved, and the comprehensive quality of the products is improved. The energy in the preparation process of the biomass coke can be supplied by biomass itself, and green circulating production is substantially achieved. The rotary hearth furnace iron-making method expands energy sources for rotary hearth furnace iron making, reduces production cost, improves product quality and production efficiency and reduces environmental pollution.
Owner:UNIV OF SCI & TECH BEIJING

Coal-based direct reduction-melt separation furnace smelting reduction iron-making process using external heating mode

The invention relates to a coal-based direct reduction-melt separation furnace smelting reduction iron-making process using an external heating mode. Equipment used in the process comprises a pellet drying chamber, a distributing device, an external heating type reduction furnace and a melt separation furnace which are arranged from top to bottom. The process includes the steps that S1, carbon-bearing pellets are preheated and dried in the pellet drying chamber; S2, the carbon-bearing pellets in a reduction chamber are continuously and evenly heated, and the carbon-bearing pellets are quickly reduced in the reduction chamber; S3, high-temperature metallized pellets are obtained after the carbon-bearing pellets in the reduction chamber are reduced, and the high-temperature metallized pellets are charged into the melt separation furnace in a hot-delivery and hot-charging mode to be subjected to reduction smelting; S4, after the metallized pellets enter the melt separation furnace, the melting point, the viscosity and the separating effect of slag iron are controlled through the content of added flux and pulverized coal, reduction smelting of the metallized pellets is completed, and accordingly high-quality molten iron and high-temperature furnace slag are obtained. By the adoption of the process, iron ore which is low in grade and difficult to reduce is utilized comprehensively, the technological process is shortened, production cost is lowered, product quality is improved, and production efficiency is effectively improved.
Owner:CHONGQING UNIV

Smelting reduction hydrogen metallurgy process and device

The invention discloses a smelting reduction hydrogen metallurgy process and device. The smelting reduction hydrogen metallurgy process includes the steps that hydrogen is injected into a combustion area of a smelting reduction furnace to form high-pressure rotational flow in the combustion area; and a mixture of an iron-containing material and a magnesium-containing flux, a first carburant and first lime are blown into an iron bath area of the smelting reduction furnace by taking the hydrogen as a carrier gas. According to the smelting reduction hydrogen metallurgy process, the high-pressurerotational flow is formed in the combustion area, so that the retention time of the hydrogen in the smelting reduction furnace and the contact time of the hydrogen and iron-containing materials are prolonged, the amount of the hydrogen entering the combustion area discharged out of the smelting reduction furnace along with flue gas is reduced, the reduction reaction of the iron bath area is enhanced, the content of FeO in slag is reduced, the refractory material erosion speed is reduced, and the hydrogen utilization rate is increased; and the hydrogen is used as the carrier gas, so that the injection depth of a reducing agent can be effectively increased, the fountain effect in the smelting reduction furnace is enhanced, the reduction efficiency in the smelting reduction furnace is improved, and carbon emission in the metallurgical process is reduced.
Owner:SHANDONG MOLONG PETROLEUM MACHINERY

Method and device for preparing nickel iron roasted ore by utilizing lateritic nickel ore

ActiveCN103468930AFast heat and mass transferShorten decrystallization wateChemical reactionLaterite
The invention discloses a method and a device for preparing a nickel iron roasted ore by utilizing a lateritic nickel ore. The method comprises the following steps: firstly, grinding the lateritic nickel ore into an ore powder, then carrying out high-temperature roasting of the obtained ore powder, during the high-temperature roasting process, allowing the ore powder to be in a pre-reduction system and carry out a high-temperature preheating reduction reaction, followed by allowing the high-temperature roasted ore to go into a rotary kiln for high-temperature calcination, thus obtaining a roasted ore containing nickel pig iron after completing high-temperature calcination, and then after dipping the roasted ore into water for cooling, separating to obtain the nickel iron roasted ore. The device comprises a hopper-type elevator, an air chute, a chute draught fan, a rotary feeder, a sluice valve, a rotary kiln, a water-cooling stirring tank, a burner, a hot wind mixing chamber, a high-temperature draught fan, a cyclone dust remover, a bag-type dust remover, a chain-type conveyor, a burner and a pre-reduction system. The preparation method and the device allow the heat transfer area of the ore powder to be large, enable each particle to be uniformly and fully subjected to a chemical reaction, have short reaction time, and have high utilization rate of the lateritic nickel ore.
Owner:WUHAN BUILDING MATERIAL IND DESIGN & RES INST

Biomass cyclone pyrolysis-suspension combustion composite gasification device and gasification method thereof

The invention relates to a biomass cyclone pyrolysis-suspension combustion composite gasification device and a gasification method thereof. An existing cyclone gasification furnace has the defects of low biomass fuel conversion rate and low biomass gasification fuel gas heat value. The device provided by the invention has the following components: a central exhaust pipe (2) is concentrically suspended in a cyclone pyrolysis chamber (1); the cyclone pyrolysis chamber (1), a suspension combustion chamber (3), a switch grate (4), an air ring (8) and an ash hopper (5) are connected sequentially; an ignition hole (9) is arranged between the switch grate (4) and the air ring (8). A set of biomass fuel feeding pipes (6) is inserted on a tangential direction on the upper part of the cyclone pyrolysis chamber (1); an ignition fuel feeding pipe (7) is inserted on the lower part of the suspension combustion chamber (3). The gasification method comprises the following steps: a biomass fuel is sprayed into the cyclone pyrolysis chamber (1) along a tangential direction, and rotates downwards, such that a pyrolysis reaction is carried out; biomass coke particles in a pyrolysis reaction product enter the suspension combustion chamber (3), and is subjected to a combustion reaction with a main air flow from the air ring (8); and produced carbon dioxide moves upwards and is subjected to a reduction reaction with the biomass coke particles moving downwards from the suspension combustion chamber (3). The technical scheme provided by the invention is applied to the biomass gasification device and method.
Owner:HARBIN INST OF TECH

Method and equipment for producing yellow phosphorus by utilizing closed annular heating furnace

The invention discloses a method and equipment for producing yellow phosphorus by utilizing a closed annular heating furnace. The equipment comprises a raw material crusher, a vibrating screen extension set, a drying machine, a metering device, a mixed storage bin and the closed annular heating furnace which are sequentially connected, wherein the closed annular heating furnace is respectively connected with a furnace gas treatment tail gas recovery mechanism and a slag collecting tank; and the furnace gas treatment tail gas recovery mechanism is connected with the closed annular heating furnace through a tail gas recovery pipeline. The method comprises the following steps of: raw material pretreatment, material proportioning, carrying out a reaction in furnace, discharging and performing a tail gas comprehensive utilization process. The equipment is low in power consumption, low in operating cost, low in investment strength and easy to maintain and has good industrial application prospect; and moreover, mature process conditions of yellow phosphorus production are by utilizing the equipment are realized, the yellow phosphorus tail gas heat value can be fully utilized, consumable graphite electrodes and carbon electrodes are not consumed, and the production energy consumption and cost are greatly reduced.
Owner:XIAN RICH ENERGY ENG

Large-diameter high-purity oxygen-free copper cast blank horizontal continuous casting process and connected furnace

InactiveCN103464709AIncrease contact surfaceStrong deoxydehydrogenationTemperature controlGraphite
The invention relates to a large-diameter high-purity oxygen-free copper cast blank horizontal continuous casting process. An oxide layer and particles are removed from the standby cathode copper surface, in addition, preheating treatment is carried out, and the preheating temperature is controlled to be 280 DEG C to 300 DEG C; pretreated cathode copper is placed into a smelting furnace to be smelted, the smelting temperature is controlled to be 1180 to 1230 DEG C, inert gas is introduced into the bottom of the smelting furnace, a calcined charcoal layer floats above molten copper to be used as the coverage, and the molten copper is stirred through electromagnetic stirring; then, the smelted molten copper flows into a heat insulation furnace, inert gas is introduced into the bottom of the heat insulation furnace, the calcined charcoal layer floats above molten copper to be used as the coverage, and the temperature inside the heat insulation furnace is controlled to be 1180 to 1230 DEG C; the molten copper in the heat insulation furnace is guided out, a graphite crystallizer is subjected to water cooling, and high-purity oxygen-free copper cast blanks are obtained. The process has the advantages that the oxygen content of the cast blanks can be effectively controlled, the production cost is reduced, products can completely reach TU1 standards, and the yield can reach more than 90 percent.
Owner:JIANGSU XINGRONG MEILE COPPER IND

Alkaline chromium-contaminated soil solidifying, stabilizing and repairing method

The invention relates to an alkaline chromium-contaminated soil solidifying, stabilizing and repairing method, and belongs to the technical field of environmental engineering. Hexavalent chromium in chromium-contaminated soil is separated into water by adopting water-washing pretreatment; hexavalent chromium-contaminated water is adjusted to be acid by adopting sulfuric acid as an acidifying or alkalizing agent, therefore, a reduction reaction of hexavalent chromium is facilitated, sulfuric acid can participate in a later curing reaction, and high-valued application of sulfuric acid is achieved; the efficiency of reducing hexavalent chromium in the contaminated water into trivalent chromium is improved by adopting CaS5 as a reducing agent, and water-washed soil and water after the reduction treatment are mixed for solidification and stabilization treatment; resource utilization of blast furnace slag is achieved by adopting the blast furnace slag and active magnesium oxide as solidification materials, enhancing of the strength of the solidified soil and wrapping of contaminants can be quickly achieved, and the long-term stability of the treated chromium-contaminated soil is good. The method has the advantages of being low in treatment cost, good in effect, free of secondary pollution, convenient to operate, good in long-term stability, high in resource utilization and the like.
Owner:海南碧天环境工程技术有限公司

System and method by utilizing fuel cell to treat organic wastewater and synchronously repair soil heavy metal

The invention discloses a system and a method by utilizing a fuel cell to treat organic wastewater and synchronously repair heavy metal in soil. The system comprises a microbiological fuel cell, a data acquisition regulation and control device and a soil electrodynamic remediation device. One end of the data acquisition regulation and control device is connected with an anode unit and a cathode unit through lead wires correspondingly; the other end of the data acquisition regulation and control device is connected with a negative electron and a positive electrode through lead wires correspondingly; and the data acquisition regulation and control device is used for acquiring a voltage signal generated by the microbiological fuel cell and for regulating and controlling the magnitude of electric current received by the soil electrodynamic remediation device. By utilizing the microbiological fuel cell to treat organic wastewater, wastewater is treated, and electric energy is generated to remove the heavy metal in the soil; the system and the method do not damage a soil structure and the organic content in the soil is not affected; and at the same time, the data acquisition regulation and control device is adopted, so that the electric energy utilization efficiency of the microbiological fuel cell is improved effectively and the removal rate of the heavy metal in the soil is reduced.
Owner:QINGDAO UNIV OF SCI & TECH

Method for preparing germanium nanotubes

The invention discloses a method for preparing germanium nanotubes. The method includes the steps of firstly, adopting secondary anodic oxidation process to obtain a thorough-hole alumina template, soaking the through-hole alumina template in nickel nitrate solution to remove nickel nitrate from the surface of the template so as to obtain the thorough-hole alumina template with nickel nitrate deposited in holes; secondly, placing the thorough-hole alumina template with nickel nitrate deposited in the holes into a mixed atmosphere of hydrogen argon to be subjected to reduction reaction at the temperature of from 300 DEG C to 380 DEG C for 10-30 minutes, then placing the thorough-hole alumina template with nickel nitrate deposited in the holes into the mixed atmosphere of germane hydrogen argon to be subjected to vapor deposition at the temperature of from 300 DEG C to 380 DEG C for 10-30 minutes to obtain the alumina template with the germanium nanotubes deposited inside the holes; and finally, placing the alumina template with the germanium nanotubes deposited inside the holes into aqueous alkali to remove the alumna template to obtain the germanium nanotubes composed of nickel diffusing evenly in amorphous germanium which has the ratio of germanium to nickel being (95.05-99.95%):(0.05-4.95%). By the method, possibility is provided to a research of characteristics of light, electricity and the like of the germanium nanotubes and an application thereof. Hopefully, the method for preparing the germanium nanotubes can be widely used in the fields of light, electronic device and the like.
Owner:HEFEI INSTITUTES OF PHYSICAL SCIENCE - CHINESE ACAD OF SCI

Full-oxygen humidifying and blasting device and technology for blast furnace

The invention provides a full-oxygen humidifying and blasting device for a blast furnace and a full-oxygen humidifying and blasting technology for the blast furnace. The technology is to blow the mixture of oxygen and steam by virtue of an air port of the blast furnace, wherein the blown oxygen is at temperature of 100-700 DEG C; and the mixture is of 5-20% based on the humidity. The device comprises an oxygen supplying device, a heat exchange device and a steam pocket; the heat exchange device is used for supplying the afterheat from the dust-removed gas of the blast furnace to the oxygen output by the oxygen supplying device for heating; and the heated oxygen from the heat exchange is mixed with the steam output by the steam pocket and then is blown into the air port of the blast furnace. According to the full-oxygen humidifying and blasting device and technology for the blast furnace provided by the invention, the full-oxygen humidifying and blasting is carried out to the blast furnace, so that the theoretical burning temperature of the air port of the full-oxygen blast furnace is beneficially improved, an oxygen-coal gun and the air port can be effectively prevented from being burnt, and the blast furnace can be directly operated; and after humidifying and blasting, the steam generated by blasting is decomposed and generates reducing gas which is beneficial for improving the reduction reaction in the blast furnace.
Owner:WISDRI ENG & RES INC LTD

Reducing furnace, and technology for directly reducing coal-containing pellets through preheating outside coal base

InactiveCN103352097AAvoid the fatal flaw of small restoration capacityEvenly heatedFluidised-bed furnacesSteelmakingThermodynamics
The invention provides a reducing furnace. The reducing furnace comprises a furnace wall, at least one reducing tank and at least one combustion tank, and the at least one reducing tank and the at least one combustion tank are alternately arranged. The top of each reducing tank is connected with a raw material feeding device, and the bottom of each reducing tank is provided with a material outlet. The top of each combustion tank is connected with a fuel feeding device, and the bottom of each combustion tank is provided with an ash outlet. The invention also provides a technology for directly heating coal-containing pellets through preheating outside a coal base. The technology comprises the following steps: 1, mixing and pelletizing an iron-containing raw material, coal dust and a binder to obtain coal pellets; and 2, providing the reducing furnace, adding the pellets to the reducing tank(s) through the raw material feeding device(s), adding fire coal to the combustion tank(s) through the fuel feeding device(s), allowing the pellets and the fire coal to independently move from top to bottom, heating and reducing the pellets to form spongy iron, and discharging the spongy iron. The reducing furnace and the reducing technology have the advantages of high shaft furnace productivity, adoption of non-coking coal as a reducing agent in coal base reduction, adoption of cheap coal as a heat source, and production of the direct reduction iron for steel making.
Owner:WISDRI ENG & RES INC LTD
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