123results about How to "Reduction of recycling energy consumption" patented technology

The invention relates to a pretreatment method of wood fiber raw materials, which belongs to the technical field of biomass chemical engineering. The process comprises the following steps: carrying out the first-step treatment after the wood fiber raw materials are mixed with mixed liquid of an organic acid solution and catalysts to obtain a liquid-solid mixture; separating the obtained liquid-solid mixture to obtain pretreatment black liquid and cellulose solids; washing the obtained cellulose solids by the organic acid solution to obtain washing black liquid and cellulose solids; adopting diluted acid or alkali for carrying out the second-step treatment on the obtained cellulose solids; mixing the obtained pretreatment black liquid and the obtained black liquid to obtain mixed black liquid; circularly using the mixed black liquid in the first-step treatment process; and recovering organic acids, lignin products and syrup solutions from the black liquid in the cyclic use for at least three times. The invention has the advantages that the full-rate development of raw materials can be realized, in addition, the environment-friendly effect can be realized, and the invention conforms to the requirement of modern biorefinery development.

The invention relates to a composite decarbonization solution for reclaiming the carbon dioxide in the exhaust gas, wherein the component and the mass percent of the composite are that: 20-60 percent of composite amines solution, wherein one or more fast reaction rate amines with a low concentration and one or more slow reaction rate amines with a high concentration are comprised; 5-10 percent of Polyxinolum; 1-5 percent of antioxidant; 1-5 percent of inhibitor; and the rest is water. The invention has the advantage of a large absorbing capability to CO2, a high degree of purification, a light causticity, a little consume of the solution and a lower recycling energy consumption. High concentration CO2 for gas injection oil-recovery can be obtained.

The invention relates to an anti-degradable solvent for dissolving cellulose and a preparation method of spinning dope thereof. The solvent dissolves the cellulose by adding an organic substance to the ionic liquid. The ionic liquid has excellent dissolvability to the cellulose, seriously degrades the regenerated cellulose and is hard to spin filament; the addition of the organic substance can obviously improve polymerization degree of cellulose, and reduce viscosity of the spinning solution. Simultaneously, the compound liquid formed by the ionic liquid and the organic substance has the characteristics of extremely low vapor pressure and high boiling point, and is beneficial to recovering and recycling the compound solvent. Compared with the traditional adhesion method, the method has thecharacteristics of no pollution, simple process, low cost, and the like.

The invention relates to a method for treating waste water in coal chemical industry. The method comprises the following steps of: extracting and dephenolizing the waste water which contains phenol, tars, petroleum hydrocarbons and chemical oxygen demand (COD) and is subjected to gasification, coking, destructive distillation, liquefaction and the like in the coal chemical industry and methyl amylene ketone serving as an extracting agent in an extraction tower or a mixed clarificator. By the method, most of pollutants of the tars and the petroleum hydrocarbons can be removed simultaneously, the pollution load of the waste water is reduced, the load of a subsequent biochemical section can be relieved, and the discharge of the waste water can reach the standard or the waste water can be recycled.

The solvent recovering process of aramid fiber polymer includes the steps of rinsing, neutralizing, dewatering, separating and purifying. While recovering pyridine, the aramid fiber solvent and assistant are re-used. The technological process is simple and easy in control, and has been applied practically.

The invention discloses a biomass carbonization treatment method, and belongs to the field of waste resource utilization. The biomass carbonization treatment method includes steps of (1), drying and smashing biomass to obtain biomass powder; (2), mixing and then heating the biomass powder, acid and catalysts with one another, and completely carbonizing biomass to obtain mixtures; (3), cooling themixtures generated at the step (2) until the temperatures of the mixtures reach the room temperature, adding solvents into the mixtures, carrying out stirring and washing until the acid adsorbed in charcoal is completely dissolved out, and carrying out drying to obtain biomass charcoal and diluted acid or salt. The biomass carbonization treatment method has the advantages that resource recycling and utilization can be carried out on the biomass by the aid of the biomass carbonization treatment method, the biomass carbonization treatment method is high in biomass charcoal yield, charcoal emission can be obviously reduced, and the biomass charcoal obtained by the aid of the biomass carbonization treatment method has an extremely high application value; the biomass carbonization treatment method includes few reaction steps and is low in energy consumption, low-cost carbonization treatment can be carried out on the biomass by the aid of the biomass carbonization treatment method, and the requirements of green chemistry can be met by the biomass carbonization treatment method.

The invention discloses a method for preparing isopropyl acetate through reaction of propylene and acetic acid. The method is characterized by comprising the following steps: (A) mixing an inert component with propylene and acetic acid, and feeding into a fixed bed reactor for reaction; (B) feeding the reacted mixture into a heavy component removal tower for removing heavy components; (C) condensing the tower top product of the heavy component removal tower, feeding into a light component removal tower for further separation, condensing the tower top product of the light component removal tower, feeding back a part of the condensed product to the tower top for backflow, feeding back a part of the condensed part to a reaction system for recycling and reuse, and discharging out an isopropyl acetate product from a side line of the column bottom. By adopting the method, the reaction acid-alkene ratio is reduced, the operation pressure of the reaction system is reduced, the treatment capacity of the heavy component removal tower is increased, the energy consumption is reduced, conventional processes and equipment can be used, propylene which is discharged out at present can be effectively recycled, the material consumption is reduced, the influence caused by discharged propylene to the environment is reduced, the potential safety hazard is eliminated, the separation process procedures are shortened, and the equipment investment is reduced.

The invention provides a method and a device for preparing adiponitrile. The preparation method comprises the steps of a first hydrocyanation reaction, an isomerization reaction and a second hydrocyanation reaction. According to the method, the contents of specific components in a system is detected by adopting an online Raman spectrum, and reaction conditions are regulated and controlled based ona detection result, so accurate control on materials in each step in the reaction system is realized. The method provided by the invention can reduce the consumption of butadiene, and lower subsequent butadiene recovery energy consumption and equipment investment in the reaction; the content of hydrocyanic acid is monitored in real time, so hydrocyanic acid residues are reduced to a relatively low level, and the operation safety and the stability of a catalyst in the reaction process are improved; and the loss of the catalyst is reduced.

The invention discloses a preparation method of an ester group-containing azo disperse dye. The method comprises the following steps: carrying out a coupling reaction on a diazo salt and a coupling component, adding an alkali to the above obtained azo compound material system after the coupling reaction is completed in order to adjust the pH value of the system to 5-7, carrying out heating crystal transformation, and post-processing to obtain a dye filter cake. The pH value of the system is adjusted to 5-7 after the coupling reaction and before the crystal transformation, so hydrolysis of ester groups in the dye product is avoided, the yield of the dye product is improved, and the content of organic matters in wastewater is reduced, thereby the wastewater post-treatment difficulty is reduced.

The invention discloses an electrolytic cell for acidic etching liquid in-situ regeneration technology. The structure of the electrolytic cell comprises a current collector, an expanded graphite current collector, an anode chamber, an anode chamber insulated grid plate, an anion exchange membrane, a cathode chamber insulated grid plate and a cathode chamber; the anode chamber is internally provided with a baffle plate and a porous electrode; the anion exchange membrane adopts AMI-7001 type anion membrane; and the cathode chamber is provided with a baffle plate and a plugged copper plate electrode. Compared with the existing electrolytic cell, the electrolytic cell disclosed by the invention has the characteristics of being simple in structure and convenient to install and expand; and no chlorine gas is generated without polluting the environment since the anode potential is low in the electrolytic process. In the application process, the cell voltage is only 2-2.5V, the current efficiency is high, the energy-saving effect is obvious, and the energy consumption of copper recycle is reduced.

The invention relates to a device and a process for recycling methyl alcohol from gas field alcohol-containing sewage based on a gas stripping process and a vacuum membrane distillation process. A complex process route of performing gas stripping first to obtain a dilute methyl alcohol solution with fewer impurities and then concentrating the dilute methyl alcohol solution through vacuum membrane distillation is adopted. The device and the process have the beneficial effects that related equipment such as a complex rectifying tower, a reboiler and a reflux tank is not needed, so that equipment investment is greatly reduced; the integrated process does not generate methyl alcohol reflux, so that repeated heating of reflux and tower bottoms is avoided, raw materials are sufficiently heated by waste heat of a methyl alcohol product and tower bottom water; waste heat of raw materials heated at a gas-stripping section provides energy for phase change of vacuum membrane distillation, so that methyl alcohol recycling energy consumption is greatly reduced and economic benefits are improved; the problems that content of impurities of alcohol-containing sewage of the raw materials is relatively high and the solution pollutes the hydrophobic microporous membrane are avoided, and the service life of the membrane is prolonged; the gas stripping process and the vacuum membrane distillation composite process are integrated, so that recycling efficiency is improved, and content of methyl alcohol in alcohol-containing sewage is reduced.

The invention relates to a recovery method of a fiber reinforced composite material. The method comprises: (1), mixing a fiber reinforced composite material and acid, performing heating, and carryingout solid-liquid separation to obtain a modified fiber and a filtrate; and (2), carbonizing the filtrate obtained in the step (1) to obtain a carbon material. Resin of the fiber composite material isdissolved through microwave-enhanced acid and the fiber surface is subjected to chemical oxidation treatment, so that the resin material is dissolved in a sulfuric acid solution, and thus the fiber and the resin material are separated to obtain the fiber material. According to the method, full resource recycling of the fibers and the resin material is achieved through microwaves under the action of biomass or the catalyst, and the recycling energy consumption is greatly reduced through the low reaction temperature; and the method is short in route, easy to operate, low in energy consumption and wide in application range and has great economic benefits and environmental benefits.

The invention discloses a method and a device for recovering and/or enriching aqueous-phase mobilized lipases. In the method provided by the invention, a gas is introduced into solution to be recovered and/or enriched, and the lipases in the solution are recovered and/or enriched by foam separation; and the method is particularly applicable to the recovery and/or enrichment of the aqueous-phase mobilized lipases in the bioenzymic production of biodiesel. The method provided by the invention can effectively recover and enrich the lipases in an aqueous phase and keep the activity of the lipases, has the advantages of low energy consumption and low cost, and is easy to amplify and operate. In addition, the invention also provides the device used for the method. The device can be used independently, or a plurality of devices can be connected in series for use so as to realize batch type or continuous operations.

The invention provides a method for recycling lithium manganate anode materials of a waste lithium ion battery. The method comprises the following steps of (1) carrying out ultrasonic concussion treatment on a lithium manganate anode piece with N-methyl pyrrolidone, and filtering to obtain precipitate; (2) calcining, cooling, grinding and sieving the precipitate to obtain the lithium manganate anode materials; (3) leaching the obtained lithium manganate anode materials by using a mixed solution of sulfuric acid and hydrogen peroxide, and filtering to obtain leachate; (4) activating the surfaceof carbon cloth, and placing the leachate and activated carbon cloth in a closed container at the same time for thermostatic hydrothermal reaction; and (5) after the reaction is finished, taking outthe carbon cloth, washing with deionized water, and drying in a vacuum drying oven to obtain a carbon cloth material with lithium manganate crystal on the surface. According to the method for recycling the lithium manganate anode materials in the waste lithium ion battery, the lithium manganate anode materials are recycled by adopting the ultrasonic concussion method, the materials are recycled byadopting the hydrothermal method, a traditional process is replaced, the environmental influence is reduced, and the recovery energy consumption is reduced.

The invention provides a preparation method of lily aldehyde. The method comprises steps as follows: tert-butylbenzene, a solvent and a catalyst are combined and stirred and mixed at a certain temperature; the solvent is any one of dichloromethane, chloroform, nitrobenzene and 1,2-dichloroethane; the catalyst is composition of Lewis acid and an acidic substance providing protons; the certain temperature ranges from subzero 60 DEG C to 40 DEG C; 2-methacrylaldehyde is dropwise added after mixing, and the mixture is kept at the constant temperature continuously after 2-methacrylaldehyde is dropwise added; 2-methacrylaldehyde is dropwise added for 2.5-3.5 h. By means of the method, the yield of lily aldehyde is high and can reach 50%-73%; the recovery rates of the solvent and tert-butylbenzene are high, the cost is saved, and the recovery rate of the solvent is 95%-98% while the recovery rate of tert-butylbenzene is 93%-98%.

The invention provides a dephenolizing method for phenol-containing wastewater. The dephenolizing method for the phenol-containing wastewater comprises the following steps: a, mixing phenol-containing wastewater and an extracting agent which takes methyl terschyl ether as a main body and extracting in an extracting tower or a multi-stage mixer-settler to obtain a solvent phase and a raffinate aqueous phase; b, rectifying the solvent by a rectification process and recycling the solvent and coarse phenol, wherein the rectifying tower theoretical stage is 15 to 25, the reflux ratio is 0.1 to 1, the operating pressure is 0.1 to 0.91 MPa, the tower top operating temperature is 50 to 90 DEG C, and the tower bottom temperature is 150 to 300 DEG C; c, distilling the raffinate aqueous phase by a distillation solvent recovery process and recycling residual extracting solvent, wherein the tower top temperature is 62 to 90 DEG C, the tower bottom temperature is 100 to 130 DEG C, and the amount of a material which is distilled from the top of the tower is 1.5 to 5 percent of that of a fed material; d, recycling the extracting solvent. The dephenolizing method for the phenol-containing wastewater has the beneficial effects that the process flow is simple; the equipment investment is low; the solvent recycling energy consumption is low; the recycling rate of the phenol is high.

The invention relates to the technical field of polymer processing and provides a polyester material recovery and surface mechanical etching method. The method comprises steps as follows: alcoholysis:a recovered polyester material and EG (ethylene glycol) are added to an alcoholysis kettle in a weight ratio of the polyester material to EG being 1:(1.0-2.0) for alcoholysis; impurity removal: an alcoholysis product is filtered by a filter; exchange reaction: methanol is added to the filtered alcoholysis product for an ester exchange reaction, and an ester exchange product is obtained; extraction of DMT; spinning: purified DMT is prepared into graphene/polyester fiber with a composite spinning technology; mechanical etching: fine holes are etched in the surface of the prepared graphene/polyester fiber. Energy consumption for polyester recovery can be reduced, more functional ingredients can be exposed on the surface of the graphene/polyester fiber, and the functional ingredients in the graphene/polyester fiber can better perform the performance.

A method for synthesizing 3-chloro-4-methylaniline is disclosed and comprises: taking a 4-nitrotoluene chlorination liquid as an initial raw material, standing for separating water, so as to obtain a mixture mainly containing 2-chloro-4-nitrotoluene, 4-nitrotoluene and dicloronitrotoluene, directly conveying to a hydrogenation reaction kettle without performing refining purification processing, and performing catalytic hydrogenation reaction under the conditions of not using organic solvents and dehalogenation inhibiters and under the effect of a carbon-supported palladium catalyst, and performing rectification separation on the fully-reacted reduced liquid to obtain 3-chloro-4-methylaniline. A preparation method of the carbon-supported palladium catalyst comprises: firstly processing active carbon in hydrogen atmosphere at 200-800 DEG C, then using a NaBr or KBr solution for dipping to enable Br ion to be supported on the active carbon surface, filtering and washing until no Br ion is detected out; then dipping the processed active carbon in a H2PdCl4 solution, after complete dipping, adjusting the pH value of the solution to 7.0, fully stirring for reaction, filtering and washing with deionized water until no chlorine ion is detected out; and finally performing reduction in hydrogen atmosphere at 30-400 DEG C to obtain the carbon-supported palladium catalyst.