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133results about How to "Coarse grain" patented technology

High strength and toughness Q460E structural steel thick plate and production method thereof

The invention discloses a high strength and toughness Q460E structural steel thick plate. The thick plate comprises the following chemical components by weight percent: 0.10-0.17% of C, 0.20-0.45% of Si, 1.30-1.65% of Mn, 0.018% or less of P, 0.007% or less of S, 0.015-0.050% of Als, 0.025-0.060% of Nb, 0.055-0.070% of V, 0.015-0.025% of Ti and the balance Fe and residual elements. The carbon equivalent [Ceq = C+Mn / 6+(Cr+Mo+V) / 5+(Ni+Cu) / 15] is no more than 0.48. The production method comprises the following technologies: KR molten iron pretreatment, converter smelting, argon-blowing treatment, ladle furnace (LF) refining, vapor deposition (VD) refining, die casting, heating, controlled rolling and controlled cooling and stack cooling. On the basis of ensuring the original components of the high strength and toughness Q460E structural steel, the contents and ratio of the alloy elements in the Q460E steel, namely C, Mn and Nb are adjusted properly; the content of harmful elements in thesteel such as P and S which can influence the plasticity and toughness of the steel plate can be strictly controlled; the heating cycle of steel rolling is strictly controlled; and the rolling process adopts the ways of reducing the finish rolling temperature, increasing the cooling rate after rolling and perform stacking and slow cooling to the steel plate after rolling, thus each performance index of the steel plate meet the standard requirement.
Owner:NANYANG HANYE SPECIAL STEEL CO LTD

Steel 18MnMoNbR for pressure vessel and process for producing 18MnMoNbR steel plate with thickness of 100mm

The invention discloses steel 18MnMoNbR for a pressure vessel. The steel 18MnMoNbR comprises the following chemical components in percentage by weight (wt%): 0.16-0.20% of C, 0.25-0.45% of Si, 1.35-1.45% of Mn, 0.5-0.6% of Mo, less than or equal to 0.015% of P, less than or equal to 0.005% of S, 0.015-0.040% of Als, 0.030-0.040% of Nb, 0.010- 0.020% of Ti and the balance of Fe and other residual elements, wherein the carbon equivalent of the chemical components is less than or equal to 0.04. Furthermore, the invention provides a process for producing an steel 18MnMoNbR plate with a thickness of 100mm. Due to the processes of pretreating molten iron by adopting the KR method, smelting by a converter, blowing argon, carrying out LF refining, carrying out VD refining, casting a die, heating, controlling rolling and cooling, cooling a pile and carrying out heat treatment, the content of harmful elements such as P and S which can affect the toughness of the steel 18MnMoNbR plate in steel can be controlled on the basis of guaranteeing the components of the steel 18MnMoNbR. In addition, by strictly controlling the heating cycle of the rolled steel, strictly controlling finishing rolling temperature, the reddening temperature and the cooling speed in the rolling process and cooling the steel-plate pile slowly, all the performance indexes of the steel 18MnMoNbR plate with the thickness of 100mm can meet the standard requirements.
Owner:NANYANG HANYE SPECIAL STEEL CO LTD

Weldable fine grain structural steel S355NL/S355NLZ35 steel plate and its production method

The invention discloses a weldable fine grain structural steel S355NL/S355NLZ35 steel plate, which comprises the following chemical components by wt%: 0.10-0.18of C, 0.20-0.45 of Si, 1.20-1.45 of Mn, less than or equal to 0.018 of P, less than or equal to 0.005 of S, 0.015-0.050 of Als, 0.010-0.055 of V, 0.005-0.025 of Ti, and the balance Fe and residual elements. The production method consists of: KR molten iron pretreatment, converter smelting, argon blowing treatment, LF (ladle furnace) refining, VD (vacuum degassing) refining, continuous casting, heating, controlled rolling and controlled cooling, stack cooling, and normalizing. According to the invention, content and proportion of C, Mn and Nb alloy elements are adjusted properly, and content of harmful elements in steel like P and S etc. influencing the plasticity and toughness of the steel plate is strictly controlled, and meanwhile, the heating system of steel rolling is strictly controlled. The rolling process employs a mode of lowering finish rolling temperature, speeding up cooling after rolling, and conducting steel plate stacking and slowing cooling after rolling, thus guaranteeing all performance indexes of the weldable fine grain structural steel S355NL/S355NLZ35 steel plate meeting the standard requirements.
Owner:NANYANG HANYE SPECIAL STEEL CO LTD

Metal inert gas (MIG) welding method of aluminum alloy thin plate for high speed train

The invention discloses a metal inert gas (MIG) welding method of an aluminum alloy thin plate for a high speed train. The method is characterized in that an ER5356 welding wire and 99.9% argon protective gas are selected to conduct single pass welding. The method includes the following steps: 1) surface machining of a workpiece to be welded; 2) MIG welding; 3) welding gap defect checking. The step 1) includes that the workpiece to be welded is not preheated, an organic solvent is directly adopted to remove grease dirt and dust on the surface of the workpiece to be welded, and a mechanical method is adopted to remove an oxidation film on the surface of the workpiece in a washing mode. The step 2) includes that weld heat input is controlled between 4.0KJ/cm and 5.0KJ/cm during MIG welding, and environment humidity is controlled to be smaller than or equal to 70%. The step 3) includes that pore defects of a welded workpiece are removed through a steel wire brush or an air chipper. The method has the advantage that thin plate aluminum alloy welding connector pore welding hot crack number can be greatly reduced, welding gap forming is good, welding deformation is small, welding connector strength is higher, the MIG welding quality of the aluminum alloy thin plate for the high speed train is effectively improved, and welding quality stability is ensured.
Owner:NANJING ZHONGCHE PUZHEN URBAN RAIL VEHICLE CO LTD

Method for preparing alpha-type high-strength gypsum from phosphogypsum

The invention relates to a method for preparing alpha-type high-strength gypsum from phosphogypsum, belonging to the technical field of building materials. The method for preparing alpha-type high-strength gypsum from phosphogypsum is characterized by employing a semi-liquid-phase process and comprising the following steps: 1) blending phosphogypsum with quicklime with an amount identical to the sum of P2O5 and F in the phosphogypsum so as to neutralize the phosphogypsum and then carrying out aging for 1 d ; 2) weighing, on the basis of the total mass of the phosphogypsum, 0.01-0.5% of ternary organic acid and 0.5-2% of hypervalent sulfate, mixing the ternary organic acid and the hypervalent sulfate, and dissolving the obtained mixture in water with a temperature of 80-90 DEG C so as to prepare a composite crystal-type control agent; 3) adding the composite crystal-type control agent and water in a solid-liquid ratio of 4: 1 to 2: 1 into the neutralized phosphogypsum so as to form thick slurry; and 4) spreading the prepared slurry in an autoclave in layers, each layer being 5-15 mm thick, carrying out constant-temperature treatment at 120-150 DEG C for 3-6h, and then carrying out drying and ball-milling so as to obtain alpha-type high-strength gypsum powder. With the method in the invention, the prepared alpha-type high-strength gypsum is in the form of a short-column-like crystal with stable quality, and has 2-hour flexural strength of 4.9 MPa and drying compressive strength of 32.3 MPa; and obvious social, environmental and economic benefits are obtained.
Owner:湖北远固新型建材科技股份有限公司

Method for improving self-feeding capacity of high and thick large-cross section casting blank

ActiveCN102161090AAchieving radial self-feedingImprove the interface heat transfer coefficientState of artDiameter ratio
The invention relates to the field of casting blank manufacturing, in particular to a method for improving the self-feeding capacity of a high and thick large-cross section casting blank, and can solve the problems that the center quality of the thick large-cross section casting blank is poor, cracks are generated on the surface of the thick large-cross section casting blank, and the rejection rate is high in the prior art. The method comprises the following steps of: controlling external cooling conditions of different solidification stages of the casting blank to quickly solidify the outer surface of the casting blank to form a shell, establish strength and prevent surface cracks from being generated; performing heat preservation and slow cooling on the surface of the casting blank to keep a large area of a core part in a pasty area, wherein a solidification layer on the outer surface of the casting blank is kept at a higher temperature so that plastic deformation is realized; and performing simultaneous solidification and solid-phase movement in the subsequent solidifying and shrinking process of the casting blank to fulfill the aim of radial self-feeding of a deformable metal at a high temperature so as to eliminate the internal shrinkage cavities and surface cracks of the casting blank and obviously improve the looseness until the internal looseness of the casting blank is eliminated. The method is applicable to the high and thick large-cross section casting blank, particularly to a thick large-cross section casting round blank and a thick large-cross section casting square blank of which the height-diameter ratio is high and the axial looseness cannot be improved through riser feeding.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Coal slime recovery device and process

The invention discloses a coal slime recovery device and process. The coal slime recovery device comprises a two-stage cyclone separation device, a flotation device, a high-frequency vibrating screen and a spiral separator; the two-stage cyclone separation device comprises a pre-stage cyclone and a post-stage cyclone; a first overflow port and a first underflow port are formed in the pre-stage cyclone, and a second overflow port, a third overflow port and a second underflow port are formed in the post-stage cyclone; a first granular material is obtained at the first overflow port, a second granular material is obtained at the second overflow port, a third granular material is obtained at the third overflow port, and a second underflow product is obtained at the second underflow port. The coal slime recovery device and process have the benefits that a small quantity of fine coal is obtained after the first granular material and the second granular material are floated, the third granular material has the characteristics of fine particle and high ash content and also has good ash reduction effect and large fine coal recovery rate after being further treated by the high-frequency vibrating screen, the second underflow product has the characteristics of high density and low ash content, and a small quantity of fine coal can be recovered after the second underflow product is further treated by the spiral sorter.
Owner:SHANDONG UNIV OF SCI & TECH

Method for preparing large-grain ingot polycrystal silicon

The invention relates to a method for preparing large-grain ingot polycrystal silicon. The directional growth of polycrystal silicon grains is induced by adopting a large-grain film with a high melting point in the method. The large-grain film is made of metallic high-purity oxide, nitride, nitric oxide, carbide or boride, or high-purity silicon nitride, boron nitride, silicon carbide or boron carbide; the melting point is more than 1,480 DEG C, the purity is more than or equal to 99.9 percent, the thickness of the film is 0.01 to 500 mu m, and the diameter of the grains is 10 to 400 mm; and in the horizontal direction, the crystal face of the grains can be effectively matched with a certain crystal face of the crystal silicon, so that the growth of the crystal silicon grains is induced. The ingot polycrystal silicon crystal prepared by the method has the characteristic of thick grains, the average granularity of the grains is more than 20 mm, the service life of minority carriers of a silicon chip is over 30 percent longer than that of the ingot polycrystal prepared by adopting the same ingot casting technology and grown without film induction, and the absolute value of the conversion efficiency of a photovoltaic cell sheet prepared from the ingot polycrystal silicon is 0.5 to 1.5 percent higher than that of the ingot polycrystal silicon prepared by adopting the same ingot casting technology and grown without film induction.
Owner:TRINA SOLAR CO LTD

Copper alloy for contact line and application thereof

The invention relates to copper alloy for a contact line and the application thereof; the copper alloy for the contact line at least contains tin with the content of 0.01-0.4 percent (weight percentage); a method for manufacturing copper alloy wires by the copper alloy is that: high-purity cathode copper is added in an induction furnace and the temperature of melted copper in the furnace is 1100-1160 DEG C; tin-chromium, tin-zirconium or tin-chromium-zirconium master alloy is added in a tundish continuously by a charging device, and the temperature of the tundish is controlled to be 1080-1150DEG C; the alloy is injected in a belt-type casting machine with 750-900rpm of rotating speed by a water pipe, cooing water pressure is controlled to be 0.05-0.35MPa,andthen a casting blank is obtained after cooling, solidification and formation; the casting blank is fed in a rolling mill with 600-800rmp of running speed to be rolled continuously after being milled and finished, and the temperature of the casting blank which is fed in the rolling mill is controlled to be 700-850 DEG C, and the casting blank is rolled and deformed by multiple passes to be formed into copper alloy wire blanks with various specifications. The copper alloy has the advantages that: the developed copper alloy for the contact line has high elongation percentage and tensile strength, is in accordance to the application requirements of high-speed railways and is particularly suitable for electrified trains with more than 300km / h of running speed; the manufacturing method of the lead wires is simple, has low cost and is easy to realize industrialization.
Owner:YUNNAN COPPER CO LTD +1

Method for preparing CuW/Cu/CuCrZr integrated contact through electron beam welding

The invention provides a method for preparing a CuW/Cu/CuCrZr integrated contact through electron beam welding and belongs to the field of production and manufacturing of high-voltage switch electrical contacts. One side of the electrical contact is made of a base material CuW/Cu, and the other side of the electrical contact is made of a base material CuCrZr. The method comprises the following steps that 1, the base material CuW/Cu on one side of the electrical contact is manufactured in a connection mode through a sintering method; and 2, the CuW/Cu subjected to sintering treatment and the CuCrZr are subjected to direct electron beam welding, a welding surface is made of Cu and the CuCrZr, a welded joint is a square butt joint, the joint gap value is zero, welding filling materials are not filled, a weld forming a 45-degree angle with the axis of the contact is adopted for electron beam welding, and thermal treatment is not needed after welding. Compared with the prior art, the high-temperature mechanical performance of chromium-copper can be improved, and the high welding strength can be achieved; moreover, it can be guaranteed that a Cu base is not annealed or softened; meanwhile, the stress of a vertical weld heat-affected zone is small, the sectioned contact cannot deform after being pulled and inserted for many times, and the contact finger force is stable.
Owner:SHENYANG JINCHANG LANYU NEW MATERIAL CO LTD

Forging die set and forging method of large-scale thin-wall barrel type flange plate

The invention discloses a forging die set and forging method of a large-scale thin-wall barrel type flange plate. The die set comprises a shaping die and a forging die for preforming a blank. The forging die comprises an upper die and a lower die, and cavities for pre-forming the blank are formed in the upper die and the lower die. A punch pin is arranged on the upper die. The cavities comprise afirst cavity and a second cavity which are formed in the lower die. A first through hole communicating with the second cavity is formed in the lower end of the lower die. The upper die is provided with a third cavity, wherein a flange portion of the pre-formed blank is formed by the third cavity and the first cavity. Both the second cavity and the punch pin have pattern drafts. The shaping die isused for expanding and shaping an inner hole of the pre-formed blank. The forging method is implemented by adopting the die. Firstly, the blank is pressed into a cake-shaped blank; and then the middleportion of the cake-shaped blank is pressed to form a pit; and the upper die is matched with the lower die to forge the flange plate with a barrel body. The forging die set and forging method of thelarge-scale thin-wall barrel type flange plate have the beneficial effects that the step of punching in traditional tire film forging is omitted, materials can be saved, and the production efficiencyis improved.
Owner:CHONGQING CHANGZHENG HEAVY IND

Quenching machine accelerated cooling method for improving strength of normalized steel plate with thickness specification of being greater than or equal to 50 mm

The invention discloses a quenching machine accelerated cooling method for improving the strength of a normalized steel plate with the thickness specification of being greater than or equal to 50 mm. The quenching machine accelerated cooling method comprises the following steps: the normalized steel plate enters a quenching machine along a quenching machine roller way after being discharged from a quenching furnace to be subjected to water cooling, four or six low-pressure sections are confirmed to be opened according to steel varieties and specifications, and the opening degrees, the upper and lower opening degree ratios and the roller way speeds of the areas of the low-pressure sections are adjusted, so that the steel plate is naturally cooled after the 'self-tempering' temperature reaches 580-630 DEG C, wherein the water yield control parameters are as follows: the opening degree of a flow control valve at the 15 area of the low-pressure sections is 30-40%, and the opening degree of a flow control valve at the 16 area of the low-pressure sections is 35-50%; the opening degree of a flow control valve at the 17 area of the low-pressure sections is 40-50%, and the opening degree of a flow control valve at the 18 area of the low-pressure sections is 45-60%; the opening degree of a flow control valve at the 19 area of the low-pressure sections is 60-70%, and the opening degree of a flow control valve at the 20 area of the low-pressure sections is 65-80%; the steel plate cooling speed is controlled to be 8-10 DEG C/S. The water cooling uniformity is good, the plate form after the cooling is good, and the strength of the normalized steel plate can be greatly improved through water cooling.
Owner:SHANDONG IRON & STEEL CO LTD
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