This invention relates to the field of
composite coating technology, specifically to a
composite coating for an aluminum-
silicon wire submerged roll, its preparation method, and its application. The method involves sequentially depositing CoCrW, CoCrW-Ca2SiO4, Ca2SiO4, and Si-SiC, or sequentially depositing Ca2SiO4 and Si-SiC, on the surface of the submerged roll using atmospheric
plasma spraying (APS). Subsequent
machining then yields a four-layer CoCrW / CoCrW-Ca2SiO4 / Ca2SiO4 / Si-SiC
composite coating or a two-layer Ca2SiO4 / Si-SiC composite
coating (hereinafter referred to as the composite
coating) with a specified
surface roughness. The composite
coating prepared by the method described in this invention can withstand temperatures up to 900℃ and possesses excellent
wear resistance and aluminum-
silicon corrosion resistance, significantly improving the lifespan of the submerged roll.