This invention relates to a PM-FeAlO3 catalyst, its preparation method, and its application. The method includes the following steps: S1, using a
gel casting process, an
iron source, an aluminum source, and a gel
system are mixed to form a
slurry. This
slurry is then cast, cured, dried, and calcined to obtain a FeAlO3 catalyst matrix; S2, the FeAlO3 catalyst matrix is modified by
plasma ball milling. The catalyst surface is activated by the synergistic effect of mechanical ball milling and
plasma, resulting in the PM-FeAlO3 catalyst. This invention combines
gel casting with
plasma ball milling modification, which optimizes the catalyst component distribution, increases surface defect sites and active sites, effectively improves the
methane cracking conversion rate, and slows down catalytic performance degradation. When used in
methane cracking reactions, this catalyst produces
hydrogen while also yielding carbon nanotubes with regular morphology and few
lattice defects, significantly enhancing the overall application value of the process.